EHS Specialist III Process Safety Management (PSM)
San Antonio, TX - USA
Job Summary
Johnson Controls a global leader in thermal management mission-critical building systems energy efficiency and decarbonization helps customers use energy more productively reduce carbon emissions and operate with the precision and resilience required in rapidly expanding industries such as data centers healthcare pharmaceuticals advanced manufacturing and higher education.
For more than 140 years Johnson Controls has delivered performance where it really matters. Backed by advanced technology lifecycle services and an industry-leading field organization we elevate customer performance turn goals into real-world results and help move society forward.
Build your best future with the Johnson Controls team
Johnson Controls a global leader in thermal management mission-critical building systems energy efficiency and decarbonization helps customers use energy more productively reduce carbon emissions and operate with the precision and resilience required in rapidly expanding industries such as data centers healthcare pharmaceuticals advanced manufacturing and higher education. Join a winning team that enables you to build your best future! Our teams are uniquely positioned to support a multitude of industries across the globe. You will have the opportunity to develop yourself through meaningful work projects and learning opportunities. We strive to provide our employees with an experience focused on supporting their physical financial and emotional wellbeing. Become a member of the Johnson Controls family and thrive in an empowering company culture where your voice and ideas will be heard your next great opportunity is just a few clicks away!
What we offer:
- Competitive salary bonus plan
- Paidvacation/holidays/sicktime
- Comprehensive benefits package including 401K medical dental and vision care
- On the job/cross training opportunities
- Encouraging and collaborative team environment
- Dedication to safety through our Zero Harm policy
The ESH Specialist III PSM is a senior-level technical expert responsible for developing implementing and sustaining Process Safety Management programs to prevent catastrophic incidents involving hazardous chemicals. This role ensures compliance with OSHA PSM (29 CFR 1910.119) EPA Risk Management Plan (RMP) and related regulations while driving continuous improvement in process safety performance and risk reduction.
Key Responsibilities
PSM Program Leadership
- Lead the implementation maintenance and continuous improvement of all PSM elements including:
- Process Hazard Analysis (PHA) / HAZOP
- Management of Change (MOC)
- Mechanical Integrity (MI)
- Operating Procedures
- Process Safety Information (PSI)
- Incident Investigation
- Compliance Audits
- Ensure integration of PSM into day-to-day operations and engineering practices.
Regulatory Compliance
- Ensure compliance with OSHA PSM and EPA RMP requirements.
- Lead and support regulatory audits and inspections; serve as subject matter expert with agencies.
- Maintain PSM documentation and ensure timely completion of required compliance audits.
Hazard Analysis & Risk Management
- Facilitate and lead PHA/HAZOP studies and revalidations.
- Identify process hazards and validate risk reduction measures (engineering and administrative controls).
- Track and manage action items from PHAs audits and incident investigations.
Management of Change (MOC)
- Oversee MOC program to ensure all process equipment and procedural changes are properly evaluated and documented.
- Ensure hazard reviews training and approvals are completed prior to implementation.
Mechanical Integrity & Asset Reliability
- Support inspection testing and preventive maintenance programs for critical equipment.
- Ensure compliance with recognized engineering practices (RAGAGEP).
- Collaborate with maintenance and engineering teams to improve system reliability.
Incident Investigation & Learning
- Lead or support investigations for process safety incidents and near-misses.
- Conduct root cause analysis (e.g. 5-Why RCA methodologies).
- Develop corrective and preventive actions and ensure effective closure.
Training & Competency
- Develop and deliver PSM training programs for employees contractors and leadership.
- Ensure competency of personnel involved in covered processes.
- Promote process safety awareness and culture across the organization.
Emergency Preparedness
- Support emergency response planning for process-related incidents (fires explosions toxic releases).
- Participate in drills and coordinate with emergency response teams.
Performance Monitoring & Reporting
- Track and analyze leading and lagging process safety metrics
- Report PSM performance to leadership and recommend improvements.
- Support corporate process safety initiatives and benchmarking.
Qualifications
Education
- Bachelors degree in Chemical Engineering Mechanical Engineering Industrial Safety or related technical field (required).
Experience
- 310 years of experience in process safety EHS or engineering in a PSM-covered environment.
- Demonstrated experience leading PSM elements and facilitating PHAs/HAZOPs.
- Experience in high-hazard industries (refining chemical petrochemical pharmaceuticals food processing with ammonia etc.) preferred.
Certifications (Preferred)
- CSP (Certified Safety Professional) - desired
- CCPSC (Certified Chemical Process Safety Professional) - desired
- PE (Professional Engineer) -desired
Knowledge Skills and Abilities
- Strong knowledge of OSHA PSM (29 CFR 1910.119) and EPA RMP (40 CFR Part 68).
- Deep understanding of process safety principles hazard analysis methodologies and risk assessment tools.
- Familiarity with industry standards (API NFPA ANSI ASME).
- Strong analytical and root cause investigation skills.
- Ability to lead cross-functional teams and influence decision-making.
- Excellent communication facilitation and technical writing skills.
- Proficiency in PSM software tools and data systems.
Work Environment & Physical Requirements
- Combination of office and field work in industrial/process environments.
- Exposure to high-hazard operations chemicals and industrial equipment.
- Ability to wear PPE and work in operational units as needed.
Key Competencies
- Process safety leadership
- Technical expertise & risk analysis
- Attention to detail
- Problem-solving & critical thinking
- Communication & influence
- Continuous improvement mindset
HIRING SALARY RANGE: $75000-$90000 (Salary to be determined by the education experienceknowledge skills and abilities of the applicant internal equity and alignment with marketdata.) This position includes a competitive benefits package. The posted salary range reflectsthe target compensation for this role. However we recognize that exceptional candidatesmay bring unique skills and experiences that exceed the typical profile. If you believe yourbackground warrants consideration beyond the stated range we encourage you to apply. Tosupport an efficient and fair hiring process we may use technology assisted tools includingartificial intelligence (AI) to help identify and evaluate candidates. All hiring decisions areultimately made by human reviewers. For details please visit the About Us tab on theJohnson Controls Careers site at Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race color religion sex national origin age protected veteran status genetic information sexual orientation gender identity status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process please visit here.
Required Experience:
IC
About Company
Johnson Controls is a global diversified technology and multi industrial leader serving a wide range of customers in more than 150 countries. Our 120,000 employees create intelligent buildings, efficient energy solutions, integrated infrastructure and next generation transportation sy ... View more