Composite Structural Engineer

Composite Structural Engineer

Location: Coeur dAlene ID

At Continuous Composites Inc. we are redefining what is possible in advanced manufacturing. Our unique CF3D technology for composite 3D printing opens new frontiers in Aerospace and Defense. We thrive on innovation rapid iteration and empowering every team member to take initiative and drive breakthrough solutions. Our mission is to transform industrial manufacturing through pioneering research creative problem-solving and relentless execution.

Position Overview

We are seeking a highly skilled and motivated Composite Structural Engineer to join our growing engineering this role you will be responsible for the design analysis and validation of advanced composite structures for aerospace and defense applications. You will work closely with cross-functional teams to develop innovative solutions that meet demanding performance and manufacturability requirements. This is a hands-on role ideal for engineers who thrive in a fast-paced collaborative environment and are passionate about pushing the boundaries of composite technology.

What Youll Do

• Conceptualize design analyze manufacture and test primary and secondary composite structures.
  
• Conduct mechanical design and analysis of composite components.
  
• Collaborate with team leads suppliers and engineers across design stress and Materials & Processes (M&P) teams.
  
• Support manufacturing to ensure successful build and validation.
  
• Apply a strong understanding of load paths and fundamental mechanics of composite materials.
  
• Perform stress and thermal analysis using hand calculations and FEA tools.
  
• Support prototyping manufacturing and test operations.
  
• Model composite structures using CAD software (SolidWorks Onshape).
  
• Utilize Finite Element Analysis (FEA) software for structural analysis and validation.
  
• Aid the sales team by developing detailed cost estimates and timelines for the design and testing of composite geometries.
  

What Youll Bring

• 515 years of experience in the design analysis and/or manufacturing of polymer matrix composites.
  
• Proven ability to develop structural concepts and designs for flight-critical airframe components including composite and metallic structures.
  
• Experience performing detailed sizing and analysis using both classical methods and FEA.
  
• Strong collaboration with manufacturing teams to ensure designs are manufacturable and cost-effective.
  
• Familiarity with classical laminate theory (CLT).
  
• Bachelors degree in Mechanical Aerospace or Materials Engineering.
  
• Proficiency in CAD and FEA software (SolidWorks OnShape Altair or similar).
  
• Experience designing tooling for composite manufacturing.
  
• Strong understanding of composite material properties manufacturing processes and failure theories.
  
• Excellent written and visual communication skills.
  
• Strong organizational and project management abilities.
  
  

Preferred Qualifications

• Experience with UAV space or other aerospace structural designs.
  
• Masters degree in a relevant engineering discipline.
  
• Hands-on experience with composite fabrication processes.
  
• Background in fast-paced R&D or development environment.
  
• Familiarity with composite manufacturing processes including out-of-autoclave and autoclave-cured structures.
  
• Strong knowledge of aerospace industry standards specifications and best practices.
  
• Ability to work effectively in a fast-paced collaborative environment.
  

Why Join Us

Impact: Work on groundbreaking engineering challenges that will shape the future of manufacturing technology.
Team: Join a passionate empowered group of innovators committed to pushing the limits of whats possible.
Reward: Competitive compensation equity and benefits designed to support your growth and well-being.

If you are a driven engineer ready to make an impact in a fast-paced empowered startup environment we want to hear from you.

Continuous Composites Inc. is an Equal Opportunity Employer.

Qualified candidate must be eligible to work in the U.S. Candidates need to be lawfully able to work on ITAR or controlled information which requires that the applicant be a U.S. Person as defined by 22 CFR 120.62.

Continuous Composites generally does not provide sponsorship for work visas.

Required Experience:

Senior IC