Automation & Controls Engineer

We are seeking a hands-on Automation & Controls Engineer to lead the integration of Industry 4.0 manufacturing equipment into a unified data-enabled ecosystem within a new aerospace fastener manufacturing facility. This role is responsible for PLC programming machine connectivity and ensuring reliable high-quality data capture across all production systems

This individual will play a critical role in transforming standalone equipment into a fully connected smart factory; enabling real-time visibility enhanced control and data-driven optimization. The ideal candidate brings strong experience with manufacturing equipment industrial automation and communication protocols along with a practical solutions-oriented approach to system integration.

Key Responsibilities

Machine Integration & Connectivity

• Integrate a variety of CNC machines heading equipment roll forming systems robotics and material handling systems into plant-wide networks
• Configure industrial communication between machines PLCs and higher-level systems (MES SCADA IIoT platforms)
• Ensure reliable and standardized data capture from all connected assets

PLC Programming & Controls

• Develop program and troubleshoot PLC logic and HMI interfaces
• Support commissioning and startup of automated equipment
• Maintain and optimize control systems for performance and reliability

Data Acquisition & Signal Integrity

• Deploy and validate sensors and data collection systems
• Ensure accuracy consistency and reliability of machine-generated data
• Collaborate with digital teams to structure and deliver usable data

System Commissioning & Support

• Support installation testing and ramp-up of new equipment
• Troubleshoot integration issues across automation and network layers
• Drive continuous improvement in system performance and uptime
• Planning out future automation and machine learning as part of the continuous improvement efforts

Experience & Education

Required Qualifications:

• 47 years of experience in industrial automation and controls
• Strong PLC programming experience (Allen-Bradley or Siemens)
• Experience with industrial networking and machine integration

Preferred Qualifications:

• Experience with CNC forming or precision manufacturing equipment
• Familiarity with SCADA MES and IIoT systems
• Knowledge of industrial communication protocols (OPC UA Ethernet/IP Profinet)
• Understanding and experience with Digital Twins such as (Omniverse Siemens Digital Twin Ansys Twin Builder GE Digital Microsoft Azure Digital Twins)
• Experience launching new facilities major capital expenditure projects or expansions
• Familiarity with aerospace automotive medical or other highly regulated manufacturing fields

Education:

• Bachelors in Mechatronics Electrical Industrial Automation or other related Engineering discipline