Automation Controls Engineer
Houston, TX - USA
Job Summary
Location: Houston TX (Onsite Daily)
Duration: Permanent Direct-Hire
Work Requirements: US Citizens GC Holders or Authorized to Work in the US.
Top Skills Required:
- Strong hands-on technical experience in the development of PLCs
Role and Responsibilities:
- Support the design integration installation commissioning validation and optimization of automation systems supporting AI server repair reverse logistics material handling testing and warehouse operations.
- Provide engineering support for medium- to large-scale automation and capital projects including projects involving automated storage and retrieval systems (AS/RS) autonomous mobile robots (AMRs) automated guided vehicles (AGVs) conveyors sortation systems robotic material handling and goods-to-person technologies.
- Utilize programmable logic controllers (PLCs) human-machine interfaces (HMIs) sensors controls and automation software to troubleshoot optimize and improve automated equipment and processes.
- Troubleshoot PLC logic sensors actuators motors drives scanners vision systems communication networks and other automation components to identify and resolve equipment and process issues.
- Partnering with other functional teams develop and implement automation solutions that improve the movement identification tracking and control of high-value AI servers GPU assemblies components and repair materials throughout the facility.
- Coordinate with equipment suppliers contractors integrators and technology providers during system design installation integration commissioning and acceptance testing.
- Develop project plans schedules technical requirements equipment specifications acceptance criteria and implementation plans for assigned automation projects.
- Analyze automation performance and downtime data to identify bottlenecks recurring failures capacity constraints and opportunities for improvement.
- Develop and maintain documentation including system configurations PLC and controls documentation process flows equipment specifications preventive maintenance requirements troubleshooting guides and standard operating procedures.
- Coordinate and support Lean Six Sigma 5S Kaizen and other continuous improvement initiatives within automated warehouse and repair operations.
- Evaluate emerging automation technologies robotics artificial intelligence machine vision and data analytics solutions that may improve AI server repair operations.
- Develop KPI dashboards and analytical reports to monitor automation performance including throughput utilization downtime cycle time system availability and labor productivity.
- Provide regular project and operational updates to Engineering and Operations leadership and participate in project reviews customer meetings and operational planning activities.
- Ensure automation projects and equipment comply with applicable OSHA electrical machine safety and company requirements.
- Support employee training and knowledge transfer for operators technicians maintenance personnel and engineering staff.
- Perform other engineering projects and duties as assigned.
Qualifications:
- Bachelors degree in Electrical Engineering Mechanical Engineering Industrial Engineering Mechatronics Automation Engineering or a related technical discipline required.
- Two (2) to three (3) years of experience in automation engineering controls engineering process engineering manufacturing engineering warehouse automation or a related engineering role.
- Experience supporting warehouse distribution manufacturing electronics repair reverse logistics or high-technology operations preferred.
- Experience with AI server GPU electronics or high-value technology repair operations strongly preferred.
- Demonstrated experience with PLC-controlled automation systems industrial controls sensors drives motors HMIs and industrial communication networks.
- Experience integrating or supporting AMRs AGVs AS/RS conveyors sortation systems robotic systems or other goods-to-person technologies preferred.
- Experience with PLC programming and troubleshooting; Siemens Allen-Bradley/Rockwell or similar platforms preferred.
- Strong understanding of automated material handling system controls equipment integration and industrial safety.
- Experience participating in automation system commissioning FAT/SAT equipment validation and production implementation.
- Strong knowledge of Lean Six Sigma 5S Kaizen process mapping and structured problem-solving methodologies.
- Advanced Microsoft Excel skills with the ability to analyze large operational datasets and develop meaningful reports and dashboards.
- Experience with Power BI SQL databases Python or other data analytics and visualization tools preferred.
- Experience developing process maps and facility layouts using Microsoft Visio AutoCAD or similar software preferred.
- Strong analytical and problem-solving skills with the ability to use data to identify root causes and make business decisions.
- Strong project management and organizational skills with the ability to manage multiple projects and competing priorities.
- Excellent written and verbal communication skills with the ability to communicate effectively with engineers technicians operations personnel vendors contractors and leadership.
- Demonstrated ability to work independently take ownership of projects and operate effectively in a fast-paced high-growth environment.
About INSPYR Solutions
Technology is our focus and quality is our commitment. As a national expert in delivering flexible technology and talent solutions we strategically align industry and technical expertise with our clients business objectives and cultural needs. Our solutions are tailored to each client and include a wide variety of professional services project and talent solutions. By always striving for excellence and focusing on the human aspect of our business we work seamlessly with our talent and clients to match the right solutions to the right opportunities. Learn more about us at .
INSPYR Solutions provides Equal Employment Opportunities (EEO) to all employees and applicants for employment without regard to race color religion sex national origin age disability or addition to federal law requirements INSPYR Solutions complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities.
INSPYR Solutions provides Equal Employment Opportunities (EEO) to all employees and applicants for employment without regard to race color religion sex national origin age disability genetics or any other protected status. INSPYR Solutions complies with all applicable laws governing nondiscrimination in employment in every location in which the company has facilities. Applicants requiring reasonable accommodation during the application or interview process should contact for assistance.
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Required Experience:
IC