Test Bay Technician

EDUCATION: Matric/ N4/ Qualified Artisan

EXPERIENCE: 1-2 Years experienc in the mechanical Workshop Test bay or Industrial Environment

REQUIREMENTS: N2/N3 Mechanical Engineering-Advantage

Basic Safety Training (LOTO PPE Induction)

Hydraulic or Fluid dynamics Advantage

Exposure to pumps motor or rotating equipment

Key Accountabilities

TestPreparation

• Identifyand select the correct test procedure instrumentation and configuration as per the pump specification sheet and testing schedule.
• Verify calibration status of all measuring devices before each test run.

TestingExecution

• Follow the approved test procedure standard and client specifications (e.g. ISO 9906 API 610 or company-specific standards).
• Start and control pump operation from the Test Control Panel.
• Conduct performance tests at incremental flow points (0% 25% 50% 75% 100%).
• Record readings for flow head power vibration & temperature.
• Monitor for leaks abnormalnoiseor vibration during testing.
• Maintain communication with Artisan for adjustments during testing.
• Adjust discharge valves and flow controls to obtain readings at various duty points (e.g. shut-off best efficiency point and overload).
• Monitor test instrumentation and equipment throughout the test to ensure accurate readings and safe operation.

Data RecordingEvaluationand Analysis

• Capture all test data electronically through the computerised test system or data acquisition software.
• Extract review and print test results and performance curves.
• Compare test data against required performance specifications and tolerances.
• Generate performance curves and verify results against specifications.
• Identifywhether the pump meets pass/fail criteria as per design specifications or client acceptance standards.
• Report any abnormal results equipment malfunctions or deviations from specifications to the Test BayManager.

Shut Down Activities

• Execute proper shut down sequence of reducing flow stop motor and isolate system.
• Verify test completion Checklist and ensure test area readiness for the next job.
• Produce official Test Report with performance summary &pass/fail result.
• Ensure label of pass/fail is addedonto pump.

Quality and Compliance

• Ensure all testing activities are conducted in compliance with relevant safety environmental and quality procedures.
• Maintain traceability of test results calibration certificates and pump identification record
• Comply with and enforce all KSB policies and procedures
• Assist fellow employees with daily calibration functions as and when required