Continues Improvement Engineer

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Continues Improvement Engineer

Job Purpose:

• The Continuous Improvement Technician is responsible for identifying analysing implementing and sustaining improvements across the production environment. The role supports improved safety quality delivery cost productivity and equipment reliability through OEE tracking time and motion studies waste elimination data analysis and structured monitoring of all continuous improvement projects.

Key Responsibilities:

Continuous Improvement and Lean Manufacturing

• Drive improvement initiatives using Lean Manufacturing Kaizen 5S TPM visual management and structured problem-solving methodologies.
• Identify production bottlenecks process variation waste and non-value-added activities.
• Facilitate or support Kaizen events improvement workshops and shop-floor problem-solving sessions.
• Conduct root cause analysis for recurring operational losses and support corrective and preventive actions.
• Support the development revision and sustainability of standard operating procedures and standard work.
• Verify that completed improvements are embedded audited and sustained.

OEE Monitoring and Improvement

• Monitor and report Overall Equipment Effectiveness across production lines and equipment.
• Analyse availability performance and quality losses including breakdowns changeovers minor stops speed losses defects and rework.
• Maintain daily weekly and monthly OEE dashboards and loss summaries.
• Develop and track action plans to improve equipment utilisation line performance output and reliability.
• Work with Production Engineering Maintenance and Quality teams to eliminate recurring losses.
• Validate performance improvements and quantify operational benefits.

Time and Motion Studies

• Conduct time and motion studies for operators equipment changeovers material movement and production tasks.
• Measure cycle times waiting time travel delays and work content using consistent observation methods.
• Develop and maintain standard times and documented work measurement records.
• Identify opportunities for improved workflow workstation layout labour utilisation ergonomics and method standardisation.
• Support line balancing capacity analysis manpower planning and productivity improvement.
• Communicate findings objectively and support implementation of approved improvements.

Continuous Improvement Project Monitoring

• Maintain a central register of all continuous improvement projects including owners objectives milestones status risks projected savings and realised benefits.
• Track projects against agreed scope timelines actions and performance targets.
• Coordinate routine project reviews and follow up overdue actions with responsible persons.
• Apply clear project governance and escalation where progress resources or benefits are at risk.
• Prepare concise project status reports for management review.
• Verify project closure benefits realisation handover and sustainability controls.

Data Analysis and Reporting

• Collect clean validate analyse and interpret production and operational data.
• Monitor OEE downtime throughput yield scrap rework cycle time labour efficiency and cost savings.
• Build and maintain production dashboards KPI scorecards Pareto analyses and trend reports.
• Use data to identify improvement priorities quantify losses and support evidence-based decisions.
• Present findings and recommendations clearly to production teams and management.
• Support automation of recurring reports and project tracking where practical.

Training Engagement Safety and Quality

• Promote a practical continuous improvement culture on the shop floor.
• Coach operators and supervisors in basic Lean tools standard work 5S OEE loss identification and problem solving.
• Encourage employee participation in improvement ideas and recognition programmes.
• Ensure proposed changes comply with safety quality environmental and operational requirements.
• Participate in risk assessments and change-control activities before implementing process changes.

Minimum Qualifications and Experience:

• National Diploma or Degree in Industrial Engineering Mechanical Engineering Manufacturing Engineering Operations Management Production Management or a related field.
• Typically 2 to 5 years of experience in a manufacturing production FMCG packaging or process environment.
• Practical experience with OEE analysis time and motion studies production data and improvement projects.
• Experience working cross-functionally with Production Maintenance Engineering and Quality teams.

As part of our commitment to inclusion we want to ensure persons with disabilities are provided reasonable accommodations. If reasonable accommodation is needed to participate in the job application or interview process please contact us at

Location:

South Africa : Gauteng : Nigel

Division:

Crop Science

Reference Code:

882863

Bayer welcomes applications from all individuals regardless of race national origin gender age physical characteristics social origin disability union membership religion family status pregnancy sexual orientation gender identity gender expression or any unlawful criterion under applicable law. We are committed to treating all applicants fairly and avoiding discrimination.