Field Joint Coating (FJC) Inspector
Port Harcourt - Nigeria
Job Summary
Job Summary
To perform all activities necessary for field joint coating (FJC) and associated coating inspection on the GTS-1 22 km x 36-inch Pipeline Re-routing Program verifying that all coating operations conform to project quality requirements approved procedures applicable codes and standards and the relevant Inspection and Test Plans (ITPs) - in support of the Lead Quality Engineers overall project quality mandate.
Main Accountabilities
Material Verification & Traceability
- Material Inspection & Compliance: inspect all incoming coating materials and consumables verifying strict conformance with project plans contract specifications and approved submittals.
- Traceability Assurance: maintain rigorous records to ensure full traceability of all coating materials used throughout the project lifecycle.
- Equipment Monitoring: verify the calibration status and preservation of contractor coating and inspection equipment to prevent defects and maintain operational standards.
- FJC Activity Oversight: witness verify and sign off all Field Joint Coating activities ensuring alignment with client and Company requirements.
- Documentation Review: review evaluate and accept FJC records while tracking and managing any Non-Conformance (NC) reports.
- Coating Process Monitoring: observe the entire coating application process ensuring contractors adhere strictly to approved procedures and ITPs.
- Coating & Defect Testing: witness coating thickness testing inspect for surface defects and evaluate any damage occurring during production and handling.
- Specification Validation: perform specialized coating tests mandated by client specifications to verify structural and protective integrity.
- Comprehensive Documentation: generate detailed accurate reports on daily observations test results and construction milestones to ensure full project transparency.
- Stakeholder Engagement: with the support of the Lead Quality Engineer manage day-to-day quality stakeholder relationships across the project team contractors vendors and third parties to align on quality expectations and resolve issues at the work front.
- Technical Change Management: support the operationalization of the Project Technical Change Management (TCM) process ensuring that field changes are adequately identified captured documented and routed for review and approval before implementation.
- Action Close-out: track open actions arising from technical changes and ensure they are closed out on time escalating overdue or at-risk actions to the Lead Quality Engineer.
Quality Observation Reporting (PQOR)
- Raise Observations: raise Project Quality Observation Reports (PQORs) for observed quality issues deviations near-misses and improvement opportunities at the work-front.
- Follow-through: follow through on PQORs monitoring assigned actions and verifying that observations are effectively addressed.
- Timely Closure: ensure PQORs are closed out within agreed timeframes and share recurring themes and trends with the Lead Quality Engineer and the Project Quality Delivery Team.
Key Performance Indicators
- ITP and coating-procedure compliance at the work-front.
- Coating defect / holiday and repair rates within specification limits.
- NCR raising accuracy and closure timeliness.
- On-time closure of technical-change open actions.
- PQOR raising and closure timeliness.
- Completeness and timeliness of inspection and test records.
Witness accept or reject FJC activities and coating test results; stop and report non-compliant coating activities; raise NCRs and Project Quality Observation Reports (PQORs); capture field changes for the Technical Change Management process; verify and sign inspection and test records; and escalate quality risks deviations and overdue actions to the Lead Quality Engineer.
Qualifications Certifications & Experience
- A university degree (./HND) in any Engineering discipline.
- 5 years experience in coating inspection including field joint coating.
- Coating inspection certification AMPP (NACE/SSPC) Coating Inspector Level 2 or equivalent (minimum Level 2).
- Strong knowledge of coating standards and pipeline coating systems.
- Previous oil & gas industry experience with a track record of supporting engineering / inspection projects.
- Familiar with QA/QC systems and procedures and working knowledge of the Microsoft Office suite.
- Valid OPITO / BOSIET or equivalent.
Technical Competencies
- Pipeline field joint coating systems application and testing.
- Inspection & Test Plan (ITP) interpretation and execution.
- Coating defect identification holiday detection and thickness measurement.
- Material traceability and quality records management.
- NCR / CAPA and Quality Observation (PQOR) processes; quality standards (e.g. ISO ASTM client specifications).
Behavioural Competencies
- Attention to detail and quality-driven mindset.
- Integrity and accountability.
- Clear report writing and documentation discipline.
- Effective communication and stakeholder coordination.
- Safety consciousness and continuous-improvement orientation.