Material Handling Automation Execution Engineer

Job Description

At General Motors our product teams are redefining mobility. Through a human-centered design process we create vehicles and experiences that are designed not just to be seen but to be felt. Were turning todays impossible into tomorrows standard from breakthrough hardware and battery systems to intuitive design intelligent software and next-generation safety and entertainment features.

Every day our products move millions of peopleas we aim to makedriving safer smarter and more connected shaping the future of transportation on a global scale.

The Role
We are seeking a Material Handling Automation Engineer to drive the deployment of next-generation automation across our manufacturing this role you will identify design and execute material handling automation solutions that reduce waste improve safety and increase operational efficiency. You will collaborate with cross-functional teams strategic suppliers and plant partners to implement technologies such as AMRs AFTs ASRS and advanced kitting/sequencing systems from concept through launch. This role is ideal for a hands-on engineer who combines technical depth strong planning and cross-functional coordination to turn automation strategies into production-ready solutions.

What Youll Do (Responsibilities)
Lead deployment of material handling automation technologies (AMRs AFTs ASRS kitting/sequencing systems) from early concept through launch.
Identify and evaluate automation opportunities in partnership with Automation Solutions and plant teams to reduce waste indirect labor and variability in material flow.
Conduct labor studies using GMOS and analyze indirect material movement with Assembly Plant Industrial Engineers to quantify benefits and define automation scope.
Determine unit counts and routing strategies for automation assets and commodities based on operational requirements volume and constraints.
Develop and review layouts using simulation and layout tools to optimize material flow paths buffer strategies and equipment utilization.
Collaborate with Simulation and Vertical Teams to validate concepts run whatif scenarios and derisk execution prior to launch.
Optimize endtoend material flow through automation and contribute to futurestate process designs roadmaps and standards.
Develop timing- and cost-conscious automation plans including feasibility phasing and alignment with plant launch / shutdown windows.
Partner with Material Execution Leads Manufacturing Innovation and Engineering Center Leads to drive continuous improvement and standardization.
Engage with strategic suppliers and integrators to define requirements review designs and ensure ontime onbudget execution.
Support deployment issue resolution related to containerization logistics and GPSC interfaces to ensure robust material availability and flow.
Support feasibility studies cost-benefit analyses and ROI modeling to prioritize automation investments and support business cases.
Coordinate with internal stakeholders (Product Engineering Manufacturing Operations IT) to ensure seamless system and data integration.
Support development and management of launch documentation including PMP plans PCP assignments JES/TIS revisions and ULOC/DLOC and CMA coordination.

Your Skills and Abilities (Required Qualifications)
3 years of experience in automotive manufacturing automation deployment or material flow / industrial engineering.
Hands-on experience implementing or integrating at least one of the following:

Autonomous Mobile Robots (AMRs) with fleet management systems.
Automated Fork Trucks (AFTs) with safetyrated navigation and control systems.
Automated Storage and Retrieval Systems (ASRS) with warehouse control software.
Proficiency with labor analysis tools (e.g. GMOS) to conduct indirect labor studies and quantify automation impact on material movement.
Experience with layout and flow optimization tools (e.g. AutoCAD Siemens Tecnomatix FlexSim) for evaluating and redesigning material routes and storage strategies.
Familiarity with PLC programming robotic cell integration and industrial communication protocols (e.g. OPC UA Modbus Ethernet/IP).
Ability to develop and manage launch and process documentation including PMP plans PCP assignments JES/TIS revisions and ULOC/DLOC and CMA coordination.
Strong analytical and problemsolving skills for feasibility studies cost-benefit analyses and ROI modeling for automation projects.
Demonstrated success working with cross-functional teams and supporting issue resolution involving containerization logistics and supplier partners.
Bachelors degree in Mechanical Engineering Industrial Engineering Robotics or a related technical field or equivalent experience.

Comfortable with 2550% travel including periodic onsite support and collaboration with crossfunctional teams.

What Will Give You a Competitive Edge (Preferred Qualifications):
Experience with digital twin modeling simulation environments or virtual commissioning of automation systems.
Familiarity with Factory of the Future concepts including AIdriven material flow predictive analytics and smart warehousing.
Background supporting launch planning in unionized manufacturing environments including safety integration and ergonomic assessments.
Knowledge of robotic and automation safety standards (e.g. ANSI/RIA R15.06 ISO 10218) for collaborative and autonomous systems.
Experience collaborating with external automation vendors and integrators to codevelop custom material handling solutions.
Proficiency in data visualization tools (e.g. Power BI Tableau) to track automation KPIs and present performance metrics to stakeholders.
Demonstrated ability to thrive in fastpaced highvariability manufacturing environments and contribute innovative practical automation solutions.

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