PC&IS Programming Engineer

PC&IS Programming Engineer

Role/Job Description :

Provide support for installation commissioning start-up and troubleshooting for various control and automation projects.
Design Control System Architecture (CSA).
Design electrical & control panel layout control schematic drawings and Bill of Material (BOM).
Design review and perform safety validation safety maps IQ/OQ documents for new equipment installation at site.
Review vendor & engineering documents as per project requirement.
Provide support for PLC and HMI programming.
Development and Modification of PLC program.
Development of SCADA project as per customer needs.
Integration of Equipment system in the Plant.
Support Operation team for existing system.
Work with Project/Engineering team for new system.
Design feasibility study design basis document and detail engineering technical documents Cable schedule Device List/ Tag List for new equipment / machine.
Understand the electrical drawings P&IDs.
Perform Yellow lining IQOQ troubleshoot electrical circuits.
Understand the existing control system and provide support to reduce the current losses.
Design control study / URD (User Required Document) for the PLC & HMI programming.
Understand and Integrate Different systems in the plant.
Help the team understand the cause of loss based on historical data.

Design and review technical documents such as engineering information for the fabricator/contractors activities to be performed in sequence at the site for site clearance and new installation.
Deliver complex large-scale projects on time and within the budget in compliance with NEC NFPA79 OSHA S88 and PackML Standards.
Perform multi-discipline and vendor co-ordination for new equipment installation.
Skills:

PLC & HMI Programming:
Rockwell Software - Studio5000 & RSLogix5000 FTView Machine Edition and Site Edition Connected Component Workbench
Wonderware Archestra
Control Hardware: Rockwell PLCs e.g. GuardLogix ControlLogix CompactLogix SLC500 Panel View Plus HMIs Point I/O Power Flex 520 Series VFDs Power Flex 7 Class Power Flex 4 Class

Communication Networks -Ethernet Profinet Profibus Modbus etc.
Machine level automation experience Motion - Kinetix programming experience with CPG FMCG customer.
5 Years of Experience.
PLC & HMI Programming:
Electrical & Control Drawing Software - AutoCAD
Experience with Making (Process) or Packing system.

Programming Standards:
Ladder FBD (Functional Block Diagram)
PackML (Packing Machine Language)
Safety PLC Programming
Microsoft Tools: Windows 7 Windows 10 MS Excel MS Word MS PowerPoint MS Outlook; VM Ware
Machine safety requirements and implementation (safety relays and circuits) including NFPA79 and CBA 2050.
Knowledge of NFPA 70E requirements and experience with associated electrical PPE.
Strong work ethic and initiative; can plan and execute work with minimal direction. Works well with peers and customers; collaborative and responsive. Ability to learn faster.
Manufacturing Packing Making and Facilities experience including installation maintenance troubleshooting and optimization.
Support execution from concept through validation to startup

External Skills And Expertise