The Roller Mill Operator is responsible for operating and maintaining rolling mill equipment used to produce reinforcing steel bar (rebar). This role requires strong mechanical ability to set up rollers monitor material flow and troubleshoot equipment to ensure consistent product quality and efficient production in a high temperature environment
1. Essential Job Duties
Operate rolling mill stands to reduce and shape axles/billets into rebar of various sizes and grades
Set up and adjust rollers guides and stands to meet rebar specifications (diameter rib pattern and straightness)
Monitor axle/billet heating rolling speed and cooling process
Inspect rebar for surface defects dimensional accuracy and proper rib formation
Perform routine mechanical maintenance including lubrication roll changes alignment and minor repairs
Assist with roll pass changes guides adjustments and size changeovers
Troubleshoot issues such as misalignment cobbles uneven rolling or surface defects
Work with maintenance teams on hydraulic pneumatic and mechanical system repairs
Maintain production records including sizes yield and downtime
Follow strict safety procedures around hot material moving equipment and pinch points
2. Qualifications and Experience
High school diploma or GED required
Mechanical aptitude with hands-on industrial or steel mill experience preferred
Experience in rolling mills especially long products or rebar is highly desirable
Ability to read gauges micrometers calipers and production specs
Basic understanding of rolling processes temperatures and material flow
3. Skills & Competencies:
Strong mechanical troubleshooting and problem-solving skills
Knowledge of roll alignment pass design basics and guide setup
Ability to identify product defects and make real-time adjustments
Familiarity with hydraulic and pneumatic systems
Ability to work effectively in a fast-paced high-heat environment
4. Environmental/Working Conditions
Exposure to extreme heat scale dust and high noise levels
Physically demanding (standing lifting climbing pushing pulling etc.)
Required PPE: hard hat gloves steel-toe boots heat-resistant gear
Overtime and an occasional Saturday (depending on business needs)
5. This job description is not intended to be all inclusive and the employee will also perform other reasonably related business duties as assigned by the immediate supervisor and other management as required.
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