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profile Job Location:

Fayette, OH - USA

profile Monthly Salary: Not Disclosed
Posted on: Yesterday
Vacancies: 1 Vacancy

Job Summary

Position Summary

The Advanced Design Engineer drives the development of dump bodies subframes hoist systems and related truck equipment with a strong focus on design for manufacturability fixtureâbased repeatability and pokaâyoke integration. This role ensures that every product is engineered to build consistently on the shop floor without reliance on tape measures operator judgment or variable manual processes. The engineer leads structural design manufacturability optimization and continuous improvement efforts while collaborating with production quality sourcing and sales to convert concepts into highâperformance costâeffective mistakeâproof products.

Key Responsibilities

Product Design & Development

  • Engineer dump bodies tailgates hoist structures and subframes using 3D CAD with an emphasis on geometry that aligns with fixtures hard stops and standardized locating features.
  • Create detailed drawings weldments and BOMs that support repeatable fixtureâdriven assembly rather than floorâmeasured builds.
  • Perform structural calculations and FEA to validate strength fatigue life and load paths.
  • Lead new product development from concept through prototype ensuring designs are optimized for manufacturability and errorâproof assembly.

Manufacturing & Production Support

  • Design products that eliminate tapeâmeasure use by incorporating alignment tabs slots pins datum surfaces and modular subassemblies.
  • Partner with production to convert measurementâdependent tasks into pokaâyoke fixtureâguided operations.
  • Resolve manufacturing issues by redesigning components for simpler welding forming cutting and assembly.
  • Drive engineering change orders that reduce variation shorten build time and improve firstâpass yield.

Testing & Validation

  • Develop test plans for prototypes with a focus on validating realâworld manufacturability structural performance and hydraulic integration.
  • Analyze failures and implement corrective actions that strengthen both design robustness and production repeatability.
  • Document results and feed lessons learned back into DFM standards and fixture design.

CrossâFunctional Collaboration

  • Translate customer requirements into engineered solutions that can be built consistently across shifts and operators.
  • Support purchasing in evaluating suppliers for steel hydraulics and hardware that meet manufacturability and quality standards.
  • Work with quality teams to address field issues and implement design changes that prevent recurrence through pokaâyoke principles.

Compliance & Standards

  • Ensure all designs meet FMVSS OSHA SAE ANSI and industry standards while also aligning with internal DFM and errorâproofing guidelines.
  • Maintain documentation consistent with ISO or other quality management systems.

Innovation & Optimization

  • Lead weightâreduction initiatives using engineered geometry that maintains strength while simplifying fabrication.
  • Research new materials coatings hydraulic technologies and fabrication methods that improve durability and manufacturability.
  • Develop modular fixtureâfriendly designs that reduce lead times and support scalable production.

Required Qualifications

  • Bachelors degree in Mechanical Engineering or related field.
  • 37 years of experience in metal fabrication heavy equipment truck bodies or similar industries.
  • Proficiency in 3D CAD and drafting.
  • Strong understanding of structural steel design weldments and mechanical systems.
  • Experience with FEA and engineering simulation tools.
  • Ability to create engineering drawings with GD&T and clear manufacturing intent.

Preferred Qualifications

  • Experience in dump body or vocational truck manufacturing.
  • Familiarity with hydraulic circuits hoist systems and PTOâdriven equipment.
  • Knowledge of lean manufacturing DFM and pokaâyoke design principles.
  • Experience with ERP systems for BOM management.
  • PE license or progress toward licensure.

Competencies & Traits

  • Strong mechanical aptitude and analytical thinking.
  • Creativity with a focus on simplifying builds and eliminating variation.
  • Excellent communication and project management skills.
  • Detailâoriented with strong problemâsolving abilities.
  • Ability to lead crossâfunctional projects.
  • Commitment to safety quality and repeatable measurementâfree manufacturing.

About us:

Ox Bodies is a subsidiary of Federal Signal our products have endured even the toughest of conditions on construction sites around the country and abroad since 1972. Weve walked in your boots we get it. Time is money and we strive to provide the highest quality most durable products equipped to handle any job you throw at them.

Our reputation and our people are what have made Ox the industry leader. We are your premier partner for designing and manufacturing Class 6 to 8 dump bodies in the United States and across the globe. Innovative rugged high-performance truck bodies parts and accessories all manufactured by hard-working people in Fayette Alabama.

Our ingenuity allows us to manufacture assemble and deliver a complete product. No one else can duplicate what we do or do it better and if thats not enough well pick up and deliver right to your front door.

Federal Signal Corporation (NYSE: FSS) builds and delivers equipment of unmatched quality that moves material cleans infrastructure and protects the communities where we work and live. Founded in 1901 Federal Signal is a leading global designer and manufacturer of products and total solutions that serve municipal governmental industrial and commercial customers. Headquartered in Downers Grove IL with manufacturing facilities worldwide the Company operates two groups: Environmental Solutions and Safety and Security Systems. For more information on Federal Signal visit:.

The Company is an equal opportunity employer. Qualified applicants will not be discriminated against on the basis of and will receive consideration for employment without regard to race color religion national origin sex sexual orientation gender identity age disability genetic information status as a protected veteran or any other protected category characteristic or trait under applicable law. If you require reasonable accommodation in the application process contact Human Resources at . All other applications must be submitted online.


Required Experience:

IC

Position SummaryThe Advanced Design Engineer drives the development of dump bodies subframes hoist systems and related truck equipment with a strong focus on design for manufacturability fixtureâbased repeatability and pokaâyoke integration. This role ensures that every product is engineered to buil...
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About Company

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Federal Signal Corporation (NYSE: FSS) provides products and services to protect people and our planet. Founded in 1901, Federal Signal is a leading global designer and manufacturer of products and total solutions that serve municipal, governmental, industrial and commercial customers ... View more

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