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Principal Accountabilities
Execute time studies (stopwatch line balancing and standard work) and consolidate results using standardized templates for Industrial Engineers.
Collect process and analyze capacity data (equipment and lines) and Direct Labor performance data supporting headcount calculations CPH/UPH and takt/rate analysis.
Monitor record and analyze downtime in systems (e.g. FlexFlow Downtime Tracker Mamut) generating reports with root causes impacts and corrective actions.
Prepare assemble and/or adapt simple jigs fixtures and mockups (moonshine) to support station improvements prioritizing ergonomics quality and safety; support try-outs and validations.
Support Kaizen events (setup reduction flow 5S standardization visual management): data collection time studies measurements as-is/to-be mapping action follow-up and control plans.
Develop and maintain technical documentation: standardized work instructions (SW) cell/line layouts process sheets data collection forms and reports with numerical and graphical analysis.
Configure execute and document capacity tests/studies and small simulations based on objectives defined by Industrial Engineers recording procedures results and recommendations.
Maintain software files spreadsheets document versions and measuring equipment according to current revisions; ensure 5S discipline and EHS compliance in the work area.
Train operators/technicians on new standardized work methods data collection procedures and basic use of forms/systems related to CI/IE initiatives.
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Specialized Job Responsibilities
Prepare materials and dashboards for performance review meetings (DL C/T UPH OEE downtime) presenting insights clearly and objectively (PowerPoint/Excel).
Support organization of technical documentation (specifications layouts station-level P-FMEA/control plans standard instructions) and updates to internal libraries.
Conduct data collections/simulations per internal/external customer requirements (when applicable) and support process and 5S audits.
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Education / Experience
Education: Technical degree in Mechanics Production Electronics Mechatronics Manufacturing Industrial Engineering or related fields; or Technical High School with equivalent experience.
Experience: 25 years in a manufacturing environment (electronics preferred) with exposure to time studies capacity standardization 5S and improvement project support.
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Knowledge / Skills / Abilities
Tools / Software
MS Office:
o Excel (intermediate: formulas PivotTables charts)
o PowerPoint (intermediate)
o Word.
FlexFlow (required) for flow/downtime analysis; Downtime Tracker and Mamut (preferred) for event/stop analysis.
AutoCAD (preferred) for basic layouts; Minitab (preferred) for basic statistical analysis.
Ability to maintain version control and organize technical files.
IE / Lean
Solid knowledge of time study capacity/throughput takt time line balancing standard work 5S Kaizen wastes (71) value stream mapping (VSM) data collection and basic root-cause analysis.
Communication
Ability to create clear numerical/graphical reports present findings to engineers/managers and train operators/technicians.
Analytical Reasoning
Ability to interpret technical instructions define problems collect data establish facts and draw valid conclusions; attention to detail and disciplined execution.
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Certificates Licenses Registrations
Preferred: White Belt/Yellow Belt (Lean Six Sigma) relevant safety/EHS certifications and Time Study/MTM training (differential).
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Scope / Impact
Directly impacts the accuracy of capacity studies Direct Labor calculations and operational performance through reliable data collection standardized documentation and effective support of improvement events; contributes to process stability productivity and safety. (Derived from the base document focused on IE/CI scope.)
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Decision Making / Discretion
Determines data collection methods measurement sequence and daily task prioritization within engineering guidelines; recommends method/layout adjustments with validation from the responsible Industrial Engineer.
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Supervision / Leadership
May act as a technical reference for operators and other technicians during data collection and standardization activities; may mentor peers in 5S time study and use of forms/systems. No formal people management responsibilities.
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Work Environment
Occasional exposure to moving mechanical parts repetitive work cleaning/processing chemicals and electrical hazards; PPE and EHS compliance required. Work environment includes both factory floor and office with frequent line visits.
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Physical Demands
Handling of small components; reaching with arms/hands; bending kneeling and performing measurements at workstations; frequent standing and walking; sitting for analysis/documentation; occasional climbing/balancing. Ability to lift/move up to 50 lb ( 23 kg). Visual acuity required for reading instruments/labels/drawings. Reasonable ergonomic accommodations will be considered as needed.
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System Requirements Summary for Job Posting
Required: MS Excel (intermediate) PowerPoint (intermediate) FlexFlow. Preferred: AutoCAD Minitab Downtime Tracker Mamut.
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What youll receive for the great work you provide:
Is Sponsorship Available
NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit qualifications and abilities. We do not discriminate based on: age race religion color sex national origin marital status sexual orientation gender identity veteran status disability pregnancy status or any other status protected by law. Were happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email and well discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex you must complete the application process first).Required Experience:
IC
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