Technical Specialist Elastomer CAE

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As the Technical Expert for Elastomer CAE you will be the primary authority on the simulation of suspension bushings subframe mounts jounce bumpers and steering isolators. You will lead the development of high-fidelity models that capture the non-linear frequency-dependent and amplitude-dependent behavior of rubber components.

In this position...

• Lead the CAE strategy for integrating complex elastomer models into full-vehicle and sub-system chassis simulations.
• Develop and implement advanced material models including hyper-elasticity (e.g. Ogden Yeoh Mooney-Rivlin) viscoelasticity (time and frequency domain) and Mullins effect.
• Create CAE Test Methods to design and validate supplier rubber bush components.
• Develop block cycles for accelerated fatigue testing.
• Lead the correlation of CAE results with physical lab testing (MTS rigs DMA and Shore hardness testing) to ensure simulation accuracy.
• Work closely with the Materials Engineering team to define testing protocols and with the NVH/vehicle Dynamics teams to optimize dynamic stiffness and damping.

What youll do...

• Implement and refine fatigue life prediction methodologies for rubber components considering multi-axial loading and environmental factors.
• Drive the implementation of elastomer fatigue life prediction to ensure chassis components meet durability requirements for the life of vehicle without degradation.
• Assist in root cause analysis of field issues and implementing corrective actions.
• Establish workflows to translate high-fidelity FEA bushing results into linearized or non-linear reduced-order models for use in MBD models.
• Develop standardized workflows and scripts (Python/Abaqus CAE) to streamline the analysis of complex assemblies.
• Lead the technical development of junior CAE engineers conducting deep-dive reviews and internal training sessions.
• Stay at the forefront of industry trends including the use of sustainable/recycled elastomers and AI/ML applications in material characterization.
  

Youll have...

• Masters Degree in Mechanical Engineering Material Science Polymer Mechanics Aerospace Engineering or a related field.
• 10 years of experience in non-linear Finite Element Analysis (FEA).
• At least 6 years of Proven experience as elastomer CAE engineer or similar role.
• Deep understanding of elastomer CAE models and analysis techniques.
• Expert-level proficiency in Abaqus/Standard Abaqus/Explicit and Marc.
• Experience with fatigue software such as Endurica or FE-safe/rubber.
• Deep understanding of continuum mechanics and the mathematical foundations of non-linear deformation.

Even better you may have...

• PhD in Mechanical Engineering Material Science Polymer Mechanics Aerospace Engineering or a related field.
• Hyperelastic Theory: Ability to determine the appropriate strain energy density function based on experimental data.
• Dynamic Analysis: Experience in predicting dynamic stiffness and loss angle for bushings across varying frequency ranges.
• Thermal Effects: Understanding the impact of temperature on elastomer properties (Arrhenius behavior and heat build-up).
• Manufacturing Integration: Knowledge of the injection molding process and how knit lines or grain direction affect the final structural integrity of the part.
• Optimization: Proficiency in using Tosca or Isight for the shape optimization of voids or inserts to achieve specific directional stiffness rates. Proficiency in leveraging parametric elastomer CAD models for optimizing geometry for durability and NVH performance.

You may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!

As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including:
Immediate medical dental vision and prescription drug coverage
Flexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement fertility treatments and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays including the week between Christmas and New Years Day
Paid time off and the option to purchase additional vacation time.

Final determination of salary grade will be based on candidates skills and experience and base salary will be set within the applicable range according to job scope responsibility and competitive market value.

For more information on salary and benefits click here: sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-Hybrid

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