Senior Mechanical Design Engineer

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profile Job Location:

San Luis Obispo, CA - USA

profile Yearly Salary: USD 110000 - 140000
Posted on: Yesterday
Vacancies: 1 Vacancy

Department:

Engineering

Job Summary

Senior Mechanical Engineer

Job Summary

The Senior MechanicalDesignEngineeris responsible forthe design development and integration of mechanical systems foraircraftproducts. This role applies advanced engineering knowledge analytical skills and independent judgment to drive mechanical design support testing and validation and collaborate with cross-functional teams. The SeniorMechanical DesignEngineer leads complex technical tasks contributes to design strategy and ensures mechanical solutions meet performance manufacturability quality and reliability requirements.

Primary Responsibilities and Duties

  • Developmodify andoptimize3D CAD models detailed drawings and assemblies to meet mechanical designobjectives.

  • Perform structural thermal and systems-level analysis to evaluate design performance and reliability.

  • Contribute to system requirements definition trade studies subsystem design approaches and verification/validation planning.

  • Generate and review engineering documentation such as work orders build guides and process travelers ensuring alignment with engineering intent and configuration control.

  • Collaborate with manufacturing quality technicians and other engineering disciplines to support design iterations and resolve technical challenges.

  • Support test verification and validation of mechanical systems documenting results and incorporating findings into design improvements.

  • Maintain configuration control and documentation integrity using PDM/PLM systems.

  • Participate in and provide input during design reviews offering technical rationale recommendations and risk assessments.

  • Identifydesign risks propose mitigations and implement improvements to enhance manufacturability safety and product performance.

  • Mentor junior engineers and support development of engineering team skills.

Required Qualifications and Skills

  • Bachelors Degree in Mechanical Engineeringor closely related field;Masterspreferred.

  • 59 years of progressive mechanical engineering experience preferably in aerospace or complex mechanical systems.

  • Proficiencywith SolidWorks or equivalent 3D CAD tools including drawing creation and revision control.

  • Strong understanding of mechanical systems assemblies structures mechanisms and materials.

  • Hands-on experience with design for manufacturability (DFM/DFA) principles.

  • Ability to work independently exercise judgment and manage complex engineering tasks.

  • Strong organizational communication and collaboration skills.

  • Proficiencyin Microsoft Office Suite (Word Excel PowerPoint).

Preferred Qualifications and Skills

  • Experience with composite materials precision machining or advanced fabrication methods.

  • Knowledge of complementary disciplines such as stress analysis dynamics thermal analysis or systems engineering.

  • Familiarity with structured development processes gated design workflows or PLM systems.

  • Experience with regulated quality standards such as ISO9001 or AS9100.

Comprehensive Benefits & Perks

  • Health & Wellness:Choose from three health dental and vision plans - including a 100% employer-paid option covering both employees and their families.

  • Paid Time Off:Enjoy 120 hours of PTO 80 hoursaccruedplus anadditional40 hours of holiday break pay in addition to Christmas Eve Christmas Day and New Years Day off.

  • Life Insurance:$25000 employer-paid life insurance policy with theoptiontopurchaseadditionalcoverage for employees and their families.

  • Supplemental Coverage:Access optional benefits such as Critical Illness Hospital Indemnity Accident Insurance and Critical Illness with Skin Cancer coverage.

  • Health Savings Account (HSA):Take advantage of a tax-advantaged HSA to manage medical expenses.

  • Retirement Savings:401(k) with a company match to support your financial future.

  • Paid Holidays:Enjoy 9 paid holidays throughout the year.

  • Work Environment:A casual dress code complimentary snacks and a welcoming company culture.

  • Ideal Location:Work in an area that offers an outstanding quality of life - a perfect place to live work and play!

Company Overview

Empirical Systems Aerospace Inc (ESAero) is a leader in aerospace engineering product development and manufacturing dedicated to delivering high-quality innovative and cost-effective solutions to the industry. We specialize incutting-edgesystem design rapid product development precision manufacturing comprehensive testing and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence on-time delivery and continuous growth we invest in infrastructure to expand our manufacturing and aftermarket capabilities whilemaintainingthe highest standards of engineering services.

At ESAero wedontjust build products we engineer solutions that propel

the aerospace industry forward.

**This position is fully on-site at ESAero in San Luis Obispo CA**

ESAero is an equal opportunity employer.
E-Verify participationrequiredfor employment.
Must present proof of authorization to work in the United States.
Must be able to pass background check.
PayRange:$110k - $140k Salary Exempt


Required Experience:

Senior IC

Senior Mechanical EngineerJob SummaryThe Senior MechanicalDesignEngineeris responsible forthe design development and integration of mechanical systems foraircraftproducts. This role applies advanced engineering knowledge analytical skills and independent judgment to drive mechanical design support t...
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Key Skills

  • Electrical Discharge Machining
  • Mechanical Design
  • GD&T
  • Tooling
  • CAD
  • Creo
  • Sheet Metal
  • SolidWorks
  • Mechanical Engineering
  • HVAC Design
  • Plastics Injection Molding
  • Catia

About Company

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ESAero is focused on the development and AS9100 manufacturing of innovative, efficient, and sustainable electrical aircraft technologies for advanced air…

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