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Job Context: Birla Copper Asoj has facility for manufacturing CC rods and ABC wires. The plant has state of art Contirod CR 3500 technology supplied by SMS GmbH Germany for design engineering supply and supervision of commissioning of plant and equipments. The plant is suitable to manufacture ETP Grade Continuous Cast Copper Rods confirming to ASTM B49:20 and BS EN: 1977 standards with product range between 8.00 to 26.00 MM diameter size Annealed Bare Copper (ABC) wire range between 1.35 mm to 4.00 mm diameter sizes wire and ETP copper rods (225 KT) OFC rods (7.5 KT). BCA is accredited for IMS Certifications for ISO 9001:2015 ISO 14001: 2015 and ISO 45001:2018 in December 2019. BCA is the only organization in India Certified for unique GC Mark Green Company & Verified Product Quality in July 2020. Also unit is accredited testing laboratory by NABL ISO /IEC 17025 :2017 in December 2020 and Installed & Commissioning of 985 KW roof top solar power system in Nov2021. The key element of the role is to monitor input raw material and in process quality analyze & provide feedback to ensure outputs are achieved. Monitoring of CTQ parameters and testing of products as per QAP plan. Job Challenges: - Testing & correct data entry of quality parameters of all products in ERP system.
- Communication with PBUT regarding process deviations & quality.
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Key Result Areas | Supporting Actions |
Daily Quality Control | - Ensure quality of the process by monitoring for NCs and handling & disposition of the finished goods to meet the quality goal / objective of the company.
- Monitor machines FPY % (First-Pass Yield) and escalate NCs to related AET members.
- Monitor proficiency in testing and inter laboratory comparison to achieve accuracy in test reports.
- Monitor & review Daily Performance Indicators (DPIs) of DMTs performance and take necessary corrective & preventive actions for deviation.
- Clear HDIN material make decision on NC material and help packing & sales coordinator to dispatch the material on schedule for shorter Cash Conversion Cycle.
- Conduct chemical analysis of finished goods for quality assurance.
- Support system for Quality parameter analysis trends monitoring and process control measures (SPC) for effective process care.
- Support & Coordinate with warehouse packing operation and PT Lab teams for third party inspection of finished goods and share report with marketing for timely dispatch of goods
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Customer Centricity | - Meet and exceed internal & external customer expectations adhere with service level agreements (SLAs) and ensure implementation of action plans based on ICSI customer feedback & surveys.
- Ensure product quality conformance to customer demand and support the team in identifying future needs of customer for long term customer retention.
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Continuous Improvement | - Ensure continuous improvements using problem solving tools (RCA OPL Kaizen etc.)
- Drive FI PI Just Do It Value Creation and other improvement initiatives to improve productivity & cost efficiency of the Area.
- Create value through waste elimination optimum resource utilization productivity enhancement etc.
Eliminate inefficiencies and NVAs in the system for streamlining. |
Safety & Workplace Management | - Drive strategic / area wise improvement initiatives under the guidance of SME and ensure all statutory requirements in the Area are met with focus on air and water pollution control for hazardous wastes and effluents.
- Follow procedures & plans for compliance with statutory regulatory & environmental norms and HIL standards for Occupational Health safety & environment.
- Eradicate the health hazards that arise out of occupational design & human risk factors and implement programs to comply with statutory requirements & hazard mitigation.
- Align with Kaizen and other improvement initiatives for greater sustainability of operations.
- Maintain workplace in order with respect to all Sub-areas (Level of 5-S).
- Follow safety standards & procedures (work permit system storage and handling of hazardous material etc.) for accident prevention in the Area.
- Follow LOTOTO (Look-Out Tag-Out & Try-Out) guidelines for personnel safety.
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Required Experience:
IC
Job Context:Birla Copper Asoj has facility for manufacturing CC rods and ABC wires. The plant has state of art Contirod CR 3500 technology supplied by SMS GmbH Germany for design engineering supply and supervision of commissioning of plant and equipments. The plant is suitable to manufacture ETP Gra...
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Job Context: Birla Copper Asoj has facility for manufacturing CC rods and ABC wires. The plant has state of art Contirod CR 3500 technology supplied by SMS GmbH Germany for design engineering supply and supervision of commissioning of plant and equipments. The plant is suitable to manufacture ETP Grade Continuous Cast Copper Rods confirming to ASTM B49:20 and BS EN: 1977 standards with product range between 8.00 to 26.00 MM diameter size Annealed Bare Copper (ABC) wire range between 1.35 mm to 4.00 mm diameter sizes wire and ETP copper rods (225 KT) OFC rods (7.5 KT). BCA is accredited for IMS Certifications for ISO 9001:2015 ISO 14001: 2015 and ISO 45001:2018 in December 2019. BCA is the only organization in India Certified for unique GC Mark Green Company & Verified Product Quality in July 2020. Also unit is accredited testing laboratory by NABL ISO /IEC 17025 :2017 in December 2020 and Installed & Commissioning of 985 KW roof top solar power system in Nov2021. The key element of the role is to monitor input raw material and in process quality analyze & provide feedback to ensure outputs are achieved. Monitoring of CTQ parameters and testing of products as per QAP plan. Job Challenges: - Testing & correct data entry of quality parameters of all products in ERP system.
- Communication with PBUT regarding process deviations & quality.
|
|
Key Result Areas | Supporting Actions |
Daily Quality Control | - Ensure quality of the process by monitoring for NCs and handling & disposition of the finished goods to meet the quality goal / objective of the company.
- Monitor machines FPY % (First-Pass Yield) and escalate NCs to related AET members.
- Monitor proficiency in testing and inter laboratory comparison to achieve accuracy in test reports.
- Monitor & review Daily Performance Indicators (DPIs) of DMTs performance and take necessary corrective & preventive actions for deviation.
- Clear HDIN material make decision on NC material and help packing & sales coordinator to dispatch the material on schedule for shorter Cash Conversion Cycle.
- Conduct chemical analysis of finished goods for quality assurance.
- Support system for Quality parameter analysis trends monitoring and process control measures (SPC) for effective process care.
- Support & Coordinate with warehouse packing operation and PT Lab teams for third party inspection of finished goods and share report with marketing for timely dispatch of goods
|
Customer Centricity | - Meet and exceed internal & external customer expectations adhere with service level agreements (SLAs) and ensure implementation of action plans based on ICSI customer feedback & surveys.
- Ensure product quality conformance to customer demand and support the team in identifying future needs of customer for long term customer retention.
|
Continuous Improvement | - Ensure continuous improvements using problem solving tools (RCA OPL Kaizen etc.)
- Drive FI PI Just Do It Value Creation and other improvement initiatives to improve productivity & cost efficiency of the Area.
- Create value through waste elimination optimum resource utilization productivity enhancement etc.
Eliminate inefficiencies and NVAs in the system for streamlining. |
Safety & Workplace Management | - Drive strategic / area wise improvement initiatives under the guidance of SME and ensure all statutory requirements in the Area are met with focus on air and water pollution control for hazardous wastes and effluents.
- Follow procedures & plans for compliance with statutory regulatory & environmental norms and HIL standards for Occupational Health safety & environment.
- Eradicate the health hazards that arise out of occupational design & human risk factors and implement programs to comply with statutory requirements & hazard mitigation.
- Align with Kaizen and other improvement initiatives for greater sustainability of operations.
- Maintain workplace in order with respect to all Sub-areas (Level of 5-S).
- Follow safety standards & procedures (work permit system storage and handling of hazardous material etc.) for accident prevention in the Area.
- Follow LOTOTO (Look-Out Tag-Out & Try-Out) guidelines for personnel safety.
|
Required Experience:
IC
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Posted on:
13 hours ago
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