At Johnson & Johnsonwe believe health is everything. Our strength in healthcare innovation empowers us to build aworld where complex diseases are prevented treated and curedwhere treatments are smarter and less invasive andsolutions are our expertise in Innovative Medicine and MedTech we are uniquely positioned to innovate across the full spectrum of healthcare solutions today to deliver the breakthroughs of tomorrow and profoundly impact health for more at
Job Function:
Supply Chain Engineering
Job Sub Function:
Process Engineering
Job Category:
Scientific/Technology
All Job Posting Locations:
Santa Clara California United States of America
Job Description:
Johnson & Johnson is recruiting for a Senior Industrial Engineer located in Santa Clara CA
About MedTech
Fueled by innovation at the intersection of biology and technology were developing the next generation of smarter less invasive more personalized treatments.
Your unique talents will help patients on their journey to wellness. Learn more at Senior Industrial Engineer will lead and implement manufacturing systems process improvement capacity and layout design initiatives across NPI and sustaining operations for electro-mechanical and robotic medical device assembly. This role acts as a technical lead and change agent partnering with Manufacturing Design Quality Supply Chain and Supplier teams to define and deploy robust compliant and efficient production systems. Responsibilities include process design and validation labor/capacity modeling value stream optimization line balancing cost reduction and mentoring junior engineers. The role requires strong application of Lean and Six Sigma methods data-driven decision making and alignment to medical device regulatory requirements (e.g. GMP ISO 13485).
In this role you will
- Lead end-to-end industrial engineering activities for NPI and sustaining product lines including process design factory/line layout work cell design and production flow.
- Develop takt time cycle time and staffing models; create labor standards and line balancing to meet production volume and quality targets.
- Design and qualify manufacturing and test processes fixtures tooling and automation concepts in collaboration with manufacturing and design engineering.
- Create and implement process characterization design of experiments (DOE) process validation (IQ/OQ/PQ) and test method validation (TMV) protocols and reports.
- Drive continuous improvement projects (cost quality lead time) using Lean Kaizen and Six Sigma methodologies; quantify and realize cost and productivity benefits.
- Apply industrial engineering methods (time studies motion studies value stream mapping simulation) to optimize throughput ergonomics and safety.
- Establish and monitor key manufacturing metrics (yield OEE throughput scrap) and apply SPC to control and improve processes.
- Develop and maintain manufacturing documentation (work instructions process control plans PFMEA ECOs DHRs MPIs) that meet internal and regulatory expectations.
- Coach and mentor junior industrial/manufacturing engineers; influence multi-functional teams and suppliers to deliver on schedule and quality.
- Support risk assessments and statistical analyses to inform design-for-manufacturing decisions and product launch readiness.
- Collaborate with IT/automation teams to integrate MES/ERP/PLM systems and support data collection for process improvement.
Qualifications:
Education:
- Bachelor of Science degree in Industrial Engineering Mechanical Engineering Manufacturing Engineering or a related technical field required.
- Masters degree in Industrial/Manufacturing Engineering or related field preferred.
Experience and Skills:
Required:
- 6 years of industrial/manufacturing engineering experience in a high-mix regulated manufacturing environment (medical device automotive electronics or similar).
- Demonstrated expertise in line balancing capacity planning takt/cycle time analysis work measurement and labor standards.
- Strong experience leading process development and validation activities (IQ/OQ/PQ) DOE and process characterization.
- Consistent record driving Lean and continuous improvement initiatives; familiarity with Kaizen 5S SMED.
- Proficiency in statistical methods and tools (SPC capability analysis hypothesis testing); experience with Minitab JMP or equivalent.
- Experience authoring and maintaining PFMEA process control plans work instructions and manufacturing documentation.
- Ability to read and interpret engineering drawings schematics and BOMs.
- Strong problem-solving skills with experience in root cause analysis tools (5 Whys Fishbone 8D).
- Effective written and verbal communication skills; proven ability to influence multi-functional collaborators.
- Experience with CAD for basic layout and tooling concepting (e.g. SolidWorks AutoCAD) and familiarity with manufacturing simulation tools (e.g. Arena FlexSim) is preferred.
- Familiarity with electrical test equipment and electro-mechanical assemblies is a plus.
Preferred
- Experience in medical device quality systems and regulatory environments (21 CFR Part 820 ISO 13485 GMP).
- Six Sigma certification (Green/Black Belt) or equivalent continuous improvement certification.
- Experience integrating automation/robotics into production lines and working with control engineers.
- Experience using simulation software such as FlexSim or Simio to drive optimization and improvement initiatives
- Experience with PLM/ERP/MES systems (e.g. Oracle Agile SAP Siemens Opcenter) and basic data scripting (Python SQL) to support analytics and automation.
- Prior experience mentoring engineers and leading multi-functional projects.
Other
- Ability to travel up to 15% to manufacturing and supplier sites.
- May be required to work in cleanroom/classified environments; must align with relevant protocols.
Johnson & Johnson is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race color religion sex sexual orientation gender identity age national origin disability protected veteran status or other characteristics protected by federal state or local law. We actively seek qualified candidates who are protected veterans and individuals with disabilities as defined under VEVRAA and Section 503 of the Rehabilitation Act.
Johnson & Johnson is committed to providing an interview process that is inclusive of our applicants needs. If you are an individual with a disability and would like to request an accommodation please contact us via or contact AskGS to be directed to your accommodation resource.
Required Skills:
Preferred Skills:
Agile Decision Making Coaching Corrective and Preventive Action (CAPA) Critical Thinking Emerging Technologies Issue Escalation Lean Supply Chain Management Problem Solving Process Control Process Engineering Product Costing Product Improvements Science Technology Engineering and Math (STEM) Application Situational Awareness Technical Research Technologically Savvy Validation Testing Vendor Selection
The anticipated base pay range for this position is :
$109000.00 - $174800.00
Additional Description for Pay Transparency:
Subject to the terms of their respective plans employees are eligible to participate in the Companys consolidated retirement plan (pension) and savings plan (401(k)).
For additional general information on Company benefits please go to: - to the terms of their respective policies and date of hire employees are eligible for the following time off benefits:
Vacation 120 hours per calendar year
Sick time - 40 hours per calendar year; for employees who reside in the State of Colorado 48 hours per calendar year; for employees who reside in the State of Washington 56 hours per calendar year
Holiday pay including Floating Holidays 13 days per calendar year
Work Personal and Family Time - up to 40 hours per calendar year
Parental Leave 480 hours within one year of the birth/adoption/foster care of a child
Bereavement Leave 240 hours for an immediate family member: 40 hours for an extended family member per calendar year
Caregiver Leave 80 hours in a 52-week rolling period10 days
Volunteer Leave 32 hours per calendar year
Military Spouse Time-Off 80 hours per calendar year