Senior Mechanical Engineer | NPI Engineer

BETA Technologies

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profile Job Location:

South Burlington, VT - USA

profile Monthly Salary: Not Disclosed
Posted on: 2 days ago
Vacancies: 1 Vacancy

Job Summary

At BETA Technologies we apply our intellectual curiosity passion for aviation and commitment to sustainability toward a shared mission of revolutionizing electric aviation. Regardless of the position one holds each team member brings their talent and desire to positively impact the environment and lives of others in a refreshing vibrant and inclusive culture.

We are seeking an experienced mechanical engineer to join our team with a focus on Design for Manufacture (DFM). This role is central to transitioning our aircraft from prototype development into scalable costeffective and conformitydriven production. You will work across engineering manufacturing supply chain and quality to ensure that our designs are optimized for manufacturability repeatability and certification readiness.

The ideal candidate brings deep experience in maturing complex mechanical systems into production leading crossfunctional teams and driving disciplined engineering practices that balance performance cost and manufacturability.

How you will contribute to revolutionizing electric aviation:

    • Become intimately familiar with the aircrafts mechanical systems design intent and manufacturing processes to identify opportunities for improved manufacturability cost reduction and production scalability.
    • Lead Design for Manufacture (DFM) reviews for major assemblies and components ensuring designs are optimized for production efficiency process capability and longterm reliability.
    • Partner with design engineering to translate prototypeera concepts into productionready solutions through tolerance analysis material selection process optimization and part simplification.
    • Collaborate with manufacturing engineering and production teams to define robust build processes inspection criteria and quality controls that support conformity and certification requirements.
    • Drive costeffectiveness through value engineering supplier engagement and datadriven trade studies that balance performance manufacturability and program targets.
    • Work closely with supply chain to evaluate vendor capabilities support makeversusbuy decisions and ensure manufacturability is embedded early in sourcing strategies.
    • Lead crossfunctional project teams through design maturation build readiness and production transition ensuring alignment across engineering manufacturing quality and certification.
    • Support the creation of production documentation including specifications work instructions tooling requirements and conformity packages.
    • Mentor junior engineers and help establish DFM best practices design standards and engineering governance across the organization.
    • Provide handson support during prototype builds pilot production and early manufacturing runs to validate design intent and resolve issues rapidly.

Minimum Qualifications:

    • Bachelors degree in mechanical engineering or another engineering field.
    • Minimum of 7 years of experience in aerospace automotive or other regulated highprecision manufacturing environments.
    • Demonstrated experience leading DFM efforts maturing designs into production and driving crossfunctional engineering projects.
    • Strong background in manufacturing processes such as machining composites sheet metal additive manufacturing and mechanical assembly.
    • Experience with GD&T tolerance stackups and metrology tools for precision manufacturing.
    • Familiarity with conformity quality systems and certification processes (FAA or equivalent).
    • Proven ability to drive costreduction initiatives and evaluate design/process tradeoffs using datadriven methods.
    • Ability to work hard to meet ambitious goals and tight deadlines.
    • Ability to remain selfmotivated and persistent when navigating complex technical challenges.
$100000 - $140000 a year
The wage listed here reflects our best faith estimate for this role. We pay competitively and base compensation on a variety of factors including skills experience industry background and the evolving needs of the role. We remain committed to fair and equitable pay and were happy to discuss during the interview process.
Build electric airplanes with us!

BETA offers a competitive Total Compensation package designed to support you now and as you grow with us. This role includes both Restricted Stock Units and Performance Stock Units for all full-time team members so everyone shares in our success. Youll have access to onsite healthcare in Vermont comprehensive medical coverage dental and vision short- and long-term disability and paid parental leave. We also take care of the everyday details with daily lunch provided and yesflight lessons are part of the experience along with a range of additional perks that make work here genuinely rewarding.

We encourage all driven candidates to apply even if they do not meet every listed qualification.

We are an equal opportunity employer. Employment decisions are based on merit competence and qualifications and will not be influenced in any manner on race color religion age sex sexual orientation gender identity national origin ancestry citizenship disability veteran or military status genetic information pregnancy or any other protected characteristic under federal state or local law. BETA complies with all applicable federal state and local non-discrimination laws and does not tolerate discrimination of any kind in our workplace.

Employment offers are contingent upon the successful completion of a background check. BETA Technologies participates in E-Verify.
We may use artificial intelligence (AI) tools to support parts of the hiring process such as reviewing applications analyzing resumes or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed please contact us.

Required Experience:

Senior IC

At BETA Technologies we apply our intellectual curiosity passion for aviation and commitment to sustainability toward a shared mission of revolutionizing electric aviation. Regardless of the position one holds each team member brings their talent and desire to positively impact the environment and l...
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Key Skills

  • Children Activity
  • Administrative Skills
  • Data Warehousing
  • Fire And Safety Engineering
  • Fleet
  • Asic

About Company

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BETA Technologies is an electric aerospace company developing vertical take-off and landing (eVTOL) aircraft and supporting charging infrastructure that enables greener, safer and more efficient transportation.

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