Sr. Design Engineer, Modular Process Equipment

About AIRCO
AIRCO is a world leader in carbon conversion technology paving the way to global energy security by transforming CO₂ into a valuable resource. Its proprietary AIRMADE Technology is an adaptable platform that allows any industry to efficiently produce high-demand fully-formulated synthetic fuels from waste CO₂ and hydrogen.

The company has commercial partnerships with airlines including JetBlue and Virgin Atlantic amongst others and has been awarded multiple government contracts including with NASA and the United States Department of Defenses Defense Innovation Unit. The company has received industry recognition through awards such as Time Best Inventions Inc. Best in Business Fast Company World Changing Ideas and the XPrize for Carbon Removal.

AIRCOs many accolades include winning the prestigious Green Chemistry Challenge Award from the Environmental Protection Agency in October 2023 an award given to organizations that reinvent processes to reduce the generation of hazardous substances and byproducts. AIRCO was also declared a winner for the World Economic Forum UpLink Sustainable Aviation Challenge which accelerates the development of promising technology pathways that enable widespread uptake of SAF.

The Position

We are seeking a Senior Design Engineer to join our Engineering Team. This position will lead the design of modular units for synthetic fuels and chemicals develop process simulations PFD and P&IDs deliver equipment sizing of process equipment and piping and integrate mechanical process electrical instrument and control systems designs for compact units. This role works with cross functional engineers to adapt the process design to smaller scale modular/containerized units and deliver compact design efficiency in terms of operability safety and maintainability. This role is based in New Britain PA

What you get to do

• Create and refine detailed designs for modular systems including PFDs P&IDs material selection and equipment design:
• Execute equipment design calculations and drawings reviews while considering cost performance safety and reliability
• Adapt larger plant equipment design to innovative smaller modular and containerized units
• Maximize compact unit design efficiency by integrating systems design such as process mechanical electrical instrument and control systems without compromising safety operability and maintainability
• Collaborate with various teams including cross functional engineers designers and operations staff to bring modular designs from concept to life
• Identify and resolve issues during the fabrication and project execution phases
• Create and maintain documentation including design specifications fabrication drawings and testing protocols
• Partner with program/project manager to manage timelines budgets and scope

What you bring to AIRCO

• BS Degree in Chemical Mechanical Engineering Industrial Design or a related field
• 10 years of system design and integration experience on chemical reactors separation columns heat exchangers high pressure storage vessels rotating equipment etc. for smaller scale modular/containerized units
• Experience in Industrial Gases Chemical Manufacturing Oil & Gas or Refining and Petrochemical Industry is highly desirable
• Conceptual process design and Process Flow Diagram development
• Experience with process simulators like Aspen Plus Aspen HYSYS etc.
• P&ID development and detailed design experience in prior jobs
• Experience in CAD software such as AutoCAD SolidWorks and 3D models
• Knowledge of ASME codes API standards and NBIC regulations such as ASME Section VIII Div1 & 2 codes API 650/620 API 579 and other industry codes and standards typically used in process equipment design. Knowledge of US local regulations (CFR etc.) is a plus.
• Familiarity with process safety design for handling hazardous chemicals and experienced with HAZOP methodologies
• Field experience in plant operations and/or construction ability to analyze and solve technical problems during the design and fabrication process
• Attention to detail with a focus on accuracy and precision in design and fabrication
• Ability to effectively communicate and collaborate with various stakeholders including designers engineers and operations staff
• Understanding of field level electrical instrumentation control and automation system
• Understanding of construction and fabrication feasibility piping and equipment layout hydraulics stress analysis welding and structure design calculations

U.S. Person status required (U.S. citizen or U.S. permanent resident)

Working at AIRCO - In addition to standard medical and dental benefits that kick in Day 1 we provide:

Comprehensive Health Benefits

• Full coverage for employee base premiums on health dental and vision insurance.
• 70% coverage for spouse and dependent base premiums.
• Choose between base plans or enhanced options to fit your needs.

Health Savings & Flexibility

• Access company-sponsored HSA and FSA accounts to save on healthcare and dependent care expenses.

Income Protection & Insurance

• Company-paid Short-Term Disability insurance.
• Optional Long-Term Disability and Life Insurance plans.

Time Off & Leave

• Flexible and generous paid time off including national holidays and sick leave.
• Paid family leave to support you during important life moments.

Retirement Savings

• Tax-deferred 401(k) plan with a 3% company match to help you invest in your future.

Commuter Benefits

• Pre-tax savings on transit and parking plus monthly company contributions.

Additional Perks

• Ancillary benefits through Sequoia including pet insurance and financial wellness programs.
• Employee wellness program to support your well-being. Inclusive of Wellhub & One Medical.
• Company-sponsored events and programs that promote an inclusive and values-driven workplace.
• In person weekly catered lunch every Wednesday.

At AIRCO we value employees for their unique perspectives. We are an inclusive affirmative action Equal Employment Opportunity employer. We consider applicants without regard to actual or perceived race color creed religion national origin ancestry citizenship status age sex or gender (including pregnancy childbirth pregnancy-related conditions and lactation) gender identity or expression (including transgender status) sexual orientation marital status military service and veteran status present or past history of intellectual learning mental or physical disability (including but not limited to blindness) unless AIRCO determines that such disability prevents performance of the work involved genetic information or any other characteristic protected by applicable federal state or local laws and ordinances.

Dont meet every single requirement Studies have shown that women marginalized genders and people of color are less likely to apply to jobs unless they meet every single qualification. At AIRCO we are dedicated to building a diverse inclusive and authentic workplace so if youre excited about this role but your past experience doesnt align perfectly with every qualification in the job description we encourage you to apply anyways. You may be just the right candidate for this or other roles

This position requires access to technology software and other information that is subject to governmental access control restrictions due to export controls security classification and/or designation as Controlled Unclassified Information. Employment in this position is conditioned on the candidates ability to obtain and maintain appropriate government authorization to access technology or information to the extent required including without limitation a security clearance export license or other documentation required to establish authorization to receive access to such items technology or information.

We may delay commencement of employment rescind an offer of employment terminate employment and/or modify job responsibilities compensation benefits and/or access to Company facilities and information systems as we deem appropriate in order to ensure compliance with applicable government access control restrictions.

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