2nd Shift Machine Operator Rotary Die-Cut
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Job Location:
Ontario, CA - USA
Hourly Salary:
$ 22 - 26
Posted on:
30+ days ago
Vacancies:
1 Vacancy
Department:
Job Summary
Job Details
Description
Position Summary:
We are seeking a skilled and motivated Rotary Die Cutter Operator to join our production team in the corrugated packaging industry. This position is responsible for the setup operation and troubleshooting of multi-color flexographic rotary die cutting equipment producing high-quality printed and die-cut corrugated containers. The ideal candidate will possess hands-on experience with rotary die cutters that include inline printing capabilities and will demonstrate strong leadership mechanical aptitude and attention to safety quality and efficiency.
Major Responsibilities:
- Lead and oversee a production crew of 3 or more team members with a focus on safe work practices product quality machine efficiency and cleanliness.
- Operate and set up flexo-equipped rotary die cutting machines (e.g. Ward Bobst DRO Göpfert or equivalent) according to job specifications and order requirements.
- Coordinate with Design Scheduling Customer Service and Maintenance teams to ensure accurate job setups tooling readiness and production timelines.
- Set and calibrate all major machine components including:
- Flexo print decks (anilox rolls print cylinders doctor blades ink pumps)
- Rotary die cutting cylinders anvil blankets trim removal systems
- Feeder section vacuum transfer system stacker/bundler configuration
- Ink systems viscosity pH and color control
- Perform in-process quality checks for print registration ink coverage die cut accuracy and overall dimensional tolerances.
- Monitor and document key process parameters such as run speeds downtime causes scrap levels and maintenance needs.
- Accurately input job data into ERP and production tracking systems (e.g. Amtech ScoreKeeper or similar).
- Comply with all plant safety procedures lockout/tagout protocols and quality control guidelines.
Daily Responsibilities:
- Perform machine setup at the start of each shift including mounting print plates setting die cylinders and calibrating ink and feed systems.
- Conduct first-article inspection and monitor product quality throughout the shift.
- Record production scrap downtime and maintenance events into digital or paper-based systems.
- Maintain cleanliness around the machine area in accordance with 5S and lean manufacturing practices.
- Inspect and clean ink stations anilox rolls and doctor blades to ensure consistent print quality.
Weekly Responsibilities:
- Partner with Maintenance and Supervisors to schedule and execute preventative maintenance tasks (e.g. anilox cleaning die cylinder checks belt replacements).
- Evaluate job setups and provide feedback to improve changeover times print consistency and die longevity.
- Assist in training new operators or crew members cross-training on adjacent equipment when necessary.
- Review upcoming orders to verify tooling print plates and die boards are prepared and staged.
- Participate in safety meetings and contribute to a culture of continuous improvement.
As-Needed Responsibilities:
- Troubleshoot and correct issues related to print defects (ghosting ink starvation registration) die cutting inaccuracies and feeding/stacking jams.
- Safely manage ink and waste disposal per environmental and company standards.
- Support customer trials or prototyping runs including test prints and new die validations.
- Work with Quality and Engineering to ensure jobs meet customer specs and internal performance criteria.
- Review and revise SOPs or work instructions as equipment or processes change.
Qualifications
Skills & Qualifications:
- 2 years operating rotary die cutting equipment with integrated flexographic printing in a corrugated production environment.
- Strong mechanical aptitude with the ability to set up and troubleshoot complex converting equipment.
- Knowledge of corrugated substrates flute profiles and how board characteristics affect print and die cut performance.
- Experience with multi-color water-based flexo systems including ink mixing pH/viscosity control and anilox roll maintenance.
- Proficient in reading job tickets CAD layouts print specs and die cut schematics.
- Ability to work in a team-based environment and lead production crews effectively.
- Familiarity with ERP systems (e.g. Amtech) downtime tracking tools and Microsoft Office.
Education & Experience:
- High school diploma or equivalent required.
- 35 years of hands-on experience operating specialty folder gluers in packaging industry
- Previous leadership or team lead experience is highly desirable.
Physical Requirements:
- Ability to stand bend and lift for extended periods (up to 12-hour shifts).
- Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.
- Tolerance to noise dust and adhesives commonly found in corrugated facilities.
Required Experience:
Senior IC
Key Skills
- Forklift
- Calipers
- Basic Math
- Math
- Mechanical Knowledge
- Stamping Press
- Plastics Blow Molding
- Micrometer
- Plastics Extrusion
- Plastics Injection Molding
- Sewing
- Manufacturing
About Company
New-Indy is an independent, privately-owned manufacturer and supplier of corrugated boxes, recycled containerboard and virgin linerboard in the industrial packaging industry. With over 2,000 employees and products proudly made in America, New-Indy has established a perfect balance in ... View more
