2nd Shift Assistant Machine Operator Flexo Folder Gluer
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Job Location:
Cerritos, CA - USA
Hourly Salary:
$ 22 - 26
Posted on:
30+ days ago
Vacancies:
1 Vacancy
Department:
Job Summary
Job Details
Description
Position Summary:
We are seeking an experienced and motivated Flexo Folder Gluer Operator Assistant to join our high-performance production team within the corrugated packaging industry. This position plays a vital role in assisting in the operation of multi-color flexographic printing presses integrated with rotary die cutting folding and gluing systems. The ideal candidate will have a background in flexo press setup and converting operations and knowledge of box manufacturing processes. This is a hands-on role focused on safety product quality and maximizing up time in a fast-paced high-volume environment.
Major Responsibilities:
- Member of a a press crew of 3 or more team members with a strong emphasis on safety quality assurance housekeeping and machine performance.
- Assist in collaborating cross-functionally with Design Client Services Scheduling Sales and Maintenance teams to ensure efficient job setups and on-time order fulfillment aligned with customer specifications.
- Assist in the operation and set up a variety of Flexo Folder Gluer equipment (e.g. Ward Bobst Martin Göpfert or equivalent) per production specifications and work orders.
- Assist in the configuration and fine-tune machine components including:
- Print decks (anilox rolls doctor blades ink pans)
- Registration systems die cut sections and slotting knives
- Feeder folding arms vacuum transfer and delivery sections
- Glue systems (cold or hot melt extrusion nozzles pattern controllers)
- Compression and bundling systems
- Assisting in performing detailed inspections of incoming board stock and in-process production to meet internal quality standards and customer expectations (ISO/GFSI compliance where applicable).
- Assist in monitoring and optimizing press run speeds ink and glue application registration accuracy and folding alignment to minimize waste and maximize output.
- Escalate complex mechanical or electrical issues to the Maintenance Team and provide accurate feedback for root cause analysis.
- Accurately record production output waste downtime codes and other job metrics into ERP systems (e.g. Amtech ScoreKeeper or similar).
Daily Responsibilities:
- Assist in conducting complete machine setups including print plate mounting anilox selection viscosity checks and folder/gluer calibration.
- Assist in performing startup checks for print quality board integrity glue application and die cut accuracy.
- Input real-time data into production systems including shift performance downtime reasons and quality rejects.
- Perform housekeeping tasks in compliance with 5S standards and lean practices.
- Maintain ink and glue systems by checking viscosity cleanliness and proper flow.
Weekly Responsibilities:
- Help in coordinating with Maintenance and Supervision to perform and schedule preventative maintenance tasks such as:
- Help with lubrication belt tensioning anilox roll cleaning and inspection of folding elements.
- Provide feedback on setup times job changeovers and identify opportunities for standard work improvements.
- Support onboarding and training of new Flexo crew members and cross-train on auxiliary equipment (e.g. rotary die cutters stackers).
- Actively participate in toolbox talks and safety meetings.
Qualifications
As-Needed Responsibilities:
- Participate in Kaizen events SOP updates and operator-led quality audits.
- Assist with customer trial runs prototyping or first-article inspections for new product launches.
- Ensure proper handling labeling and disposal of inks adhesives and corrugated scrap per company and environmental guidelines.
- Other duties as assigned
Skills & Qualifications:
- Strong mechanical aptitude with experience troubleshooting and fine-tuning high-speed flexographic printing and folding/gluing lines.
- Solid understanding of corrugated board grades flute profiles and how substrate characteristics impact print fold and glue performance.
- Experience with multi-color flexo systems (2-4 color decks) inline rotary die cutting and folder-gluer operation.
- Proficient in reading job tickets CAD drawings die lines and customer print specs.
- Competence in Microsoft Office ERP systems and manufacturing reporting tools.
- Familiarity with LEAN manufacturing 5S and continuous improvement practices.
Physical Requirements:
- Ability to stand bend and lift for extended periods (up to 12-hour shifts).
- Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.
- Tolerance to noise dust and adhesives commonly found in corrugated facilities.
Required Experience:
Senior IC
Key Skills
- Forklift
- Calipers
- Basic Math
- Math
- Mechanical Knowledge
- Stamping Press
- Plastics Blow Molding
- Micrometer
- Plastics Extrusion
- Plastics Injection Molding
- Sewing
- Manufacturing
About Company
New-Indy is an independent, privately-owned manufacturer and supplier of corrugated boxes, recycled containerboard and virgin linerboard in the industrial packaging industry. With over 2,000 employees and products proudly made in America, New-Indy has established a perfect balance in ... View more
