Process Controller x2

Modderfontein - South Africa

Monthly Salary: Not Disclosed

Posted on: 30+ days ago

Vacancies: 1 Vacancy

Job Summary

Job Description

The Process Controller is responsible for monitoring controlling and optimizing nitrate production processes to ensure safe efficient and compliant plant operations. The role supports operational excellence by ensuring that production targets quality standards and safety requirements are consistently met.

Required Outputs: Functional

Monitor and control nitrate production processes using SCADA/DCS systems.
Adjust process parameters in real-time to maintain product quality and process efficiency.
Analyze process data and trends to identify deviations and implement corrective actions.
Ensure strict adherence to safety health and environmental regulations and company policies.
Conduct risk assessments report hazards and participate in incident investigations.
Promote a culture of safety and proactive risk management within the team.
Ensure production meets defined targets in terms of quantity quality and timelines.
Implement process control strategies to minimize waste and energy consumption.
Collaborate with quality assurance teams to maintain product specifications.
Identify and troubleshoot process issues equipment malfunctions or inefficiencies.
Support continuous improvement initiatives and Lean manufacturing principles.
Participate in process optimization projects and upgrades.
Maintain accurate logs shift reports and process data documentation.
Prepare daily weekly and monthly performance reports for management review.
Ensure compliance with operational procedures and internal audit requirements.
Work closely with operations maintenance and laboratory teams to achieve operational goals.
Support training of junior staff and shift team members on process operations and best practices.
Actively contribute to cross-functional projects and initiatives

Qualifications & Experience

Matric / NQF Level 4 in Chemical Operations OR National Diploma in Chemical Engineering Process Engineering or related field
Minimum 5 years experience in chemical or nitrate production operations
Proven experience in process optimization troubleshooting and continuous improvement
Strong knowledge of chemical/nitrate processes process safety risk assessment and environmental compliance
Proficiency in SCADA/DCS systems
Strong problem-solving and decision-making skills
Ability to work safely follow procedures and maintain compliance
Effective teamwork and communication skills

Job DescriptionThe Process Controller is responsible for monitoring controlling and optimizing nitrate production processes to ensure safe efficient and compliant plant operations. The role supports operational excellence by ensuring that production targets quality standards and safety requirements ...

Job Description

Required Outputs: Functional

Monitor and control nitrate production processes using SCADA/DCS systems.
Adjust process parameters in real-time to maintain product quality and process efficiency.
Analyze process data and trends to identify deviations and implement corrective actions.
Ensure strict adherence to safety health and environmental regulations and company policies.
Conduct risk assessments report hazards and participate in incident investigations.
Promote a culture of safety and proactive risk management within the team.
Ensure production meets defined targets in terms of quantity quality and timelines.
Implement process control strategies to minimize waste and energy consumption.
Collaborate with quality assurance teams to maintain product specifications.
Identify and troubleshoot process issues equipment malfunctions or inefficiencies.
Support continuous improvement initiatives and Lean manufacturing principles.
Participate in process optimization projects and upgrades.
Maintain accurate logs shift reports and process data documentation.
Prepare daily weekly and monthly performance reports for management review.
Ensure compliance with operational procedures and internal audit requirements.
Work closely with operations maintenance and laboratory teams to achieve operational goals.
Support training of junior staff and shift team members on process operations and best practices.
Actively contribute to cross-functional projects and initiatives

Qualifications & Experience

Matric / NQF Level 4 in Chemical Operations OR National Diploma in Chemical Engineering Process Engineering or related field
Minimum 5 years experience in chemical or nitrate production operations
Proven experience in process optimization troubleshooting and continuous improvement
Strong knowledge of chemical/nitrate processes process safety risk assessment and environmental compliance
Proficiency in SCADA/DCS systems
Strong problem-solving and decision-making skills
Ability to work safely follow procedures and maintain compliance
Effective teamwork and communication skills