Production Planner FMCG Personal care manufacturing
Gauteng South Africa
Role Overview: The Production Planner ensures the optimal scheduling of production activities to meet sales forecasts inventory targets and service levels while maximizing efficiency of manufacturing resources.
This role involves close coordination with manufacturing procurement quality and warehouse teams to ensure seamless execution of the production plan. The planner is also responsible for proactively identifying capacity constraints tracking plan adherence and driving improvements in planning accuracy and factory serviceability.
Key Responsibilities: -
Production Planning & Scheduling:
-
Develop and maintain daily weekly and monthly production plans aligned with sales forecasts inventory policies and material availability.
-
Convert FG (Finished Goods) requirement plans into actionable bulk and packing plans for each production line.
-
Revalidate plans weekly based on actual sales inventory levels and constraints (e.g. manpower machine downtime material shortages).
-
SAP & Inventory Management:
-
Open production orders in SAP after verifying material availability.
-
Track RM/PM availability in SAP; follow up on shortages with procurement and warehouse.
-
Book online and final wastage in SAP accurately.
-
Perform TECO (Technical Completion) of POs after batch completion and ensure proper data entry.
-
Maintain production planning master data in SAP (e.g. Alternate BOM initiation and activation).
-
Materials & Procurement Coordination:
-
Track and maintain RM and PM plans and consumption in Excel.
-
Liaise with procurement and warehouse teams to ensure timely availability of materials.
-
Follow up on shortfall materials and escalate risks as necessary.
-
Factory Execution & Control:
-
Monitor adherence to the production schedule daily.
-
Coordinate with shopfloor teams to manage plan deviations.
-
Work with the quality team to prioritize quality clearances and manage holds.
-
Track and report factory serviceability; take corrective actions on shortfalls.
-
Cross-functional Coordination:
-
Performance Monitoring & Improvement:
-
Drive initiatives to reduce changeovers idle time and improve adherence to the plan.
-
Ensure stock level coverage for A and B class SKUs.
-
Track KPIs: Schedule Adherence Plan Accuracy and Line Efficiency; recommend improvement actions.
Skills and Competencies: -
Proficiency in SAP PP module and Excel.
-
Strong analytical and problem-solving abilities.
-
Effective communication across departments.
-
Proactive detail-oriented and organized.
-
Adaptability in fast-paced and changing environments.
Production Planner FMCG Personal care manufacturing Gauteng South Africa Role Overview: The Production Planner ensures the optimal scheduling of production activities to meet sales forecasts inventory targets and service levels while maximizing efficiency of manufacturing resources. This role...
Production Planner FMCG Personal care manufacturing
Gauteng South Africa
Role Overview: The Production Planner ensures the optimal scheduling of production activities to meet sales forecasts inventory targets and service levels while maximizing efficiency of manufacturing resources.
This role involves close coordination with manufacturing procurement quality and warehouse teams to ensure seamless execution of the production plan. The planner is also responsible for proactively identifying capacity constraints tracking plan adherence and driving improvements in planning accuracy and factory serviceability.
Key Responsibilities: -
Production Planning & Scheduling:
-
Develop and maintain daily weekly and monthly production plans aligned with sales forecasts inventory policies and material availability.
-
Convert FG (Finished Goods) requirement plans into actionable bulk and packing plans for each production line.
-
Revalidate plans weekly based on actual sales inventory levels and constraints (e.g. manpower machine downtime material shortages).
-
SAP & Inventory Management:
-
Open production orders in SAP after verifying material availability.
-
Track RM/PM availability in SAP; follow up on shortages with procurement and warehouse.
-
Book online and final wastage in SAP accurately.
-
Perform TECO (Technical Completion) of POs after batch completion and ensure proper data entry.
-
Maintain production planning master data in SAP (e.g. Alternate BOM initiation and activation).
-
Materials & Procurement Coordination:
-
Track and maintain RM and PM plans and consumption in Excel.
-
Liaise with procurement and warehouse teams to ensure timely availability of materials.
-
Follow up on shortfall materials and escalate risks as necessary.
-
Factory Execution & Control:
-
Monitor adherence to the production schedule daily.
-
Coordinate with shopfloor teams to manage plan deviations.
-
Work with the quality team to prioritize quality clearances and manage holds.
-
Track and report factory serviceability; take corrective actions on shortfalls.
-
Cross-functional Coordination:
-
Performance Monitoring & Improvement:
-
Drive initiatives to reduce changeovers idle time and improve adherence to the plan.
-
Ensure stock level coverage for A and B class SKUs.
-
Track KPIs: Schedule Adherence Plan Accuracy and Line Efficiency; recommend improvement actions.
Skills and Competencies: -
Proficiency in SAP PP module and Excel.
-
Strong analytical and problem-solving abilities.
-
Effective communication across departments.
-
Proactive detail-oriented and organized.
-
Adaptability in fast-paced and changing environments.
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