Process Operator
Process Operator
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Job Description
Process Operator
Location: Sombra
Job Description:
Primary purpose will be to ensure successful daily operation of the Methes Sombra facility through monitoring and adjustment of production equipment with both manual and computerized controls under supervision of Plant Manager and Production Manager.
Responsibilities:
To ensure successful daily operation through monitoring and adjustment of production equipment with both manual and computerized controls analyzing system controls log sheets and lab reports. Perform a variety of jobs tasks or duties such as housekeeping painting oiling greasing lubrication sample retrieval. These also include material handling reactors flash evaporation and other separations. Prepare start monitor and shutdown a process; control and monitor plant and equipment within the scope of authority; cleaning and preparing equipment and minor maintenance work. Identify and troubleshoot equipment operating problems and upsets. Assist in developing & complying with safety environmental quality and production procedures and policies. Manage and control electric and instrument materials & inventory.
Proactively participate in plant safety and quality programs. Must take ownership for their own personal safety and the safety of others through a commitment to safe behaviors a safe work environment and adherence to safety policies and procedures. Assist in developing and complying with SOPs and assists in training/coaching of personnel in the SOPs.
Perform all other duties as assigned or amended by Methes.
Physical Demands and Work Environment:
Ability to climb stairs lifting up to 55 lbs prolonged periods of standing and sitting providing calculated information working in confined spaces and from heights bending and kneeling. Physical qualification to wear a respirator is required.
Chemicals associated with the job include:
Crude Glycerin Biodiesel Crude biodiesel Methanol Sulfuric Acid Acetic Acid Sodium Hydroxide Sodium Methylate Sodium Sulfate Used Cooking Oil Animal Fats dusts and several other trace organic compounds that are produced and loaded out in the plant.
Time spent working with these chemicals and the areas in which they can be found include: Oil Pretreatment (6-8hrs/day) Biodiesel Refining (8-12hrs/day)
Requirements and Qualifications:
1-3 year experience in a chemical plant or relevant industrial experience including familiarity with pumps filters & chemicals.
- Basic understanding of scientific disciplines (math chemistry physics reasoning & mechanics).
- Excellent mechanical troubleshooting reasoning and problem solving aptitude.
- Demonstrated ability to utilize and interpret information from charts and graphs.
- Ability to read and understand technical drawings including P&IDs and flow charts.
- Prompt and consistent self-starter with ability to manage deadlines while juggling multiple tasks
- Strong interpersonal skills are necessary to effectively interact with multiple employees management personnel and other stakeholders. Interpersonal skills employed include handling conflict; explaining problems and potential corrective actions for processes in a fair honest and direct way.
- Must be able to work in a team environment maintain a positive and respectful attitude and be able to perform tasks in a timely manner.
- The candidate must be able to utilize independent judgment to solve problems have excellent organizational skills and strive for continuous improvement.
- Ability and willingness to travel as required for training.
- Basic computer knowledge
- Must have high school diploma
There are 3 levels of skills that have been established. Each skill has to be mastered in order to progress to the next level.
Level 1
Health and Safety
- Internal and External WHMIS
- Review all MSDS
- NFPA
- Spill Response
- Emergency Response
- Fire Response
- Fit Test with Respirators
- Hazards: Temperature Pressure Vacuum Slips and Falls Violent Chemical Reactions Dust Oily Rags
- Lock Out/Tag Out
- Violent chemical reaction
- Methanol Vapors and Explosions
- Proper use of Hoses
- Plant Tags and Labels
- Locations of Main Water Supply to Site
Environmental Compliance
- Air Emissions
- Storm Water
Laboratory
- Acid Number
- KF Water
Quality Control
- Taking Samples
- Handling and Disposing of Samples
- Temperature Guns
House Keeping
- Mopping
- Cleaning Tools
- Importance of Straight Lines
Production Process
- Plant Process Flow
- Pretreatment and Biodiesel Production PID
- Hose Color Code
- Utilities Cold Water Steam Hot Water Nitrogen & Air
- Importance of Shift Change
Instrumentation
- Tank Levels Pressure Transmitter
- Flow Transmitters Mass Flow Methes
- Process Tank Levels Level Transmitters
- Weight Scales
Equipment and Machinery
- Gear Pumps
- Centrifugal Pumps
- Diaphragm Pumps
- Centrifuge
- Stir Tanks and agitators
- Tri-Clamps and Swaglocks
Material Management
- Disposing Mop Water
- Disposing Biodiesel and Glycerin Waste
- Disposing Chemical Waste
Communications
- Communication Skills
Computer and Phone
- X-tuple
- Alfresco
- Denami Data Logs
- Phones and Extensions
Level 2
Health and Safety
- Making NFPA Labels
Laboratory
- Cold Soak
Production Process
- Pretreating Oil
- Running the Pressure Leaf Filter
- Resin Changeout
- Flow Transmitter Readings
- Intermediate Process Flow Knowledge
- Basic Denami Troubleshooting
- Visual Recognition
- Interpreting Acid Results
- Interpreting GC Results
Instrumentation
- Denami Control Panel Knowledge
Equipment and Machinery
Level 3
Production Process
- Mass/Volume Conversion for Tanks and Flowrates
- Mass Flow Reporting
- Change Management
Leadership
- Time/Task Priories Management
- Leadership Walk the Talk Mindset
- Chain of Command
- Can Do Mentality
- Pay it forward Mindset
- Managing House Keeping Tasks
Computer and Phone
- Xtuple
- Denami Logs
- Excel Formulas & Graphs
- Word Adding pictures and formatting
- Writing effective SOP
- Using the IPAD
- Forklift Training
- Utilities Startup and Shutdown
- Fall Arrest Training
Computer and Phone
- Video Cameras
- VNC/VPN
Employment Type
Full Time
