Senior Production Engineer
Senior Production Engineer
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Job Description
Role: Sr. Production Engineer
Location: Rabale Navi Mumbai
Job Overview:
The Senior Production Engineer will oversee and lead the manufacturing processes for specialized valves used in the global oil and gas industry. This role requires a deep understanding of the valve manufacturing process industry-specific standards and oil & gas sector requirements. The position involves improving production efficiency troubleshooting production challenges and leading technical improvements across the manufacturing facility.
Key Responsibilities:
- Manufacturing Leadership: Manage and oversee the entire production process of specialized valves for the oil & gas industry including casting machining assembly and testing. Ensure that all production processes are executed with optimal efficiency safety and compliance.
- Process Optimization & Continuous Improvement: Lead initiatives to optimize manufacturing processes reduce cycle times and minimize production costs while maintaining the highest standards of quality.
- Compliance with Industry Standards: Ensure all valve products are manufactured in accordance with the latest industry standards such as API ASME ISO and NACE and meet specific oil and gas sector requirements
- Quality Assurance: Implement and enforce quality control measures throughout the production process. Ensure that all valves meet the required specifications pass rigorous testing (e.g. pressure testing NDT) and are safe for use in critical oil and gas applications.
- Technical Support and Troubleshooting: Provide technical expertise and troubleshooting support to resolve manufacturing challenges such as machining defects material issues or equipment malfunctions. Act as the point of contact for any production-related technical queries.
- Product Design Collaboration: Work closely with the engineering and R&D teams to translate design specifications into efficient and scalable manufacturing processes. Provide input on manufacturability and process feasibility during new product development.
- Resource Management: Oversee the planning allocation and use of resources (personnel equipment and materials) to meet production goals while maintaining cost control. Work with procurement teams to ensure timely availability of specialized materials for valve production.
- Safety and Regulatory Compliance: Ensure the manufacturing processes adhere to all safety regulations industry codes and best practices. Promote a culture of safety in the workplace by conducting safety audits and ensuring employees are trained on safety protocols.
- Supply Chain Coordination: Coordinate with supply chain teams to ensure timely availability of raw materials parts and components. Address any issues related to supply shortages or quality inconsistencies that could impact production schedules.
- Testing and Validation: Oversee the rigorous testing of valves to meet the stringent performance criteria required in the oil and gas industry. Ensure that testing processes align with customer and regulatory standards.
- Documentation & Reporting: Maintain detailed production records quality control reports and documentation related to regulatory compliance. Present regular performance updates production reports and KPIs to senior management.
- Global Coordination & Travel: Engage in occasional global travel to support manufacturing facilities or liaise with clients or suppliers in different regions. Ensure that the companys global production strategies are aligned with local regulatory requirements and quality standards
Required Qualifications:
- Bachelors degree in mechanical engineering Manufacturing Engineering or a related field (Masters degree or Professional Engineering license preferred).
- Minimum of 7-10 years of experience in valve manufacturing or a closely related field with a focus on specialized valves for the oil & gas industry.
- Extensive knowledge of valve materials design specifications and manufacturing processes (e.g. casting forging machining welding testing).
- Expertise in industry standards for valves including API 6A API 600 ASME ISO and NACE standards as well as safety and regulatory standards specific to the oil & gas industry.
- Experience with advanced production technologies including automated manufacturing systems CNC machines and specialized testing equipment.
- Strong background in quality control and assurance including NDT (Non-Destructive Testing) and other testing methods used for high-performance valve products.
- Proficiency with production management software
- Strong problem-solving skills able to quickly address production issues and implement effective solutions.
- Excellent leadership skills with the ability to mentor and guide production teams while ensuring high standards are maintained.
- Excellent communication skills with the ability to liaise effectively with cross-functional teams suppliers and customers globally.
- Global exposure to various manufacturing standards and practices is highly beneficial
Employment Type
Full Time
