Leads the development qualification and scaling of mass production automated equipment and processes for Apples optical components. Responsible for innovating precision assembly and measurement processes and driving continuous improvement in equipment yield efficiency and speed. Key stakeholder in design-for-manufacturing process development and assembly tolerance analysis. This work directly impacts the design cost and quality of new technically complex opto-electronics modules. Develop new and or improved processes through the application of theoretical and practical engineering Keeps abreast of all meaningful technical trends and developments and incorporates them in appropriate assignments Provide direction and mentorship to third party machine/automation suppliers and/or CMs; be the technical leader and driver on owned projects; serve as a technical resource to other engineering groups and project leaders Organize cross-functional reviews of the machine requirements design qualification and capability Create Request for Quotation/Proposal (RFQ/RFPs) that documents the design requirements of the automated equipment delivery schedule required documentation and qualification for acceptance at machine supplier facility and contract manufacturers factory Engage machine suppliers for automated equipment design reviews and proposals Travel to the machine supplier and contract manufacturer for equipment bring-upqualification acceptance testing and support during build events Drive machine qualification including correlation process capability (CP/CPK) andGage Repeatability / Reproducibility (GR&R) Drive failure analysis and machine issue resolution when working with machine suppliers and contract manufacturers Run equipment experiments to bound the capability of the machine Responsible for data analysis reports to communicate machine capability to the multi-functional teamsPerforms assignments in several of the following manufacturing engineering functions: Design for Manufacturability - Provide early and on going manufacturing involvement to ensure new products are mechanically manufacturable. Product Engineering - Works all phases of a product from concept to repeat manufacturing to end of life. Provides production support engineering with respect to technically complex testing methods procedures and failure analysis. Process Engineering - Designs and develops technically complex processes to improve quality and efficiency. Utilize statistical tools (such as GR&R SPC and Cp/pCk) to ensure processes/fixtures are scalable and are continuing to perform properly once qualified. Failure/Data Analysis - Plans develops and implements technically complex procedures for the testing and evaluation of soon to be released products. Specifies test to be performed compiles data and makes recommendations for product design changes and final assembly standards. This will include the use of Design of Experiments (DOE) and statistical analysis using Six Sigma principles.
5 years of experience in precision assembly inspection and automation equipment design and qualification
Ability to travel approximately 30-35%
BSME or equivalent
5 plus years in an engineering role with experience in precision assembly inspection and automation equipment
Required to understand and build tolerance analysis for parts and assemblies
Knowledgeable in crafting machine qualification requirements design of experiments and failure analysis
Understands machine qualification including calibration correlation capability repeatability and reproducibility
Able to communicate effectively in a worldwide environment
New product introduction and Manufacturing Operations experience desired
Proven track record of cost reduction project management and engineering design required
Working knowledge of GD&T principles favorable
NX SolidWorks CAD or ProE experiences a plus
Knowledge of optics principles as they relate to CCD cameras 2D and 1D lasers and their use for positioning and critical alignment machines
Working knowledge of robotics (6-axis and/or SCARA) pneumatics servo motors motion controllers PLC and and PC-based control systems
JMP Minitab & Six Sigma experience preferred
At Apple base pay is one part of our total compensation package and is determined within a range. This provides the opportunity to progress as you grow and develop within a role. The base pay range for this role is between $157200 and $236700 and your base pay will depend on your skills qualifications experience and location.
Apple employees also have the opportunity to become an Apple shareholder through participation in Apples discretionary employee stock programs. Apple employees are eligible for discretionary restricted stock unit awards and can purchase Apple stock at a discount if voluntarily participating in Apples Employee Stock Purchase Plan. Youll also receive benefits including: Comprehensive medical and dental coverage retirement benefits a range of discounted products and free services and for formal education related to advancing your career at Apple reimbursement for certain educational expenses including tuition. Additionally this role might be eligible for discretionary bonuses or commission payments as well as relocation. Learn more about Apple Benefits.
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