Sr TM Engg Mechanical

Job Purpose

To provide expert support in the area of maintenance and reliability to Hindalcos aluminium upstream units (i.e Smelter Captive Power Refinery and Co-Generation) and Birla Copper(Dahej) through various initiatives like maintenance maturity assessments root cause analysis RCM/FMEA reliability studies and data analysis utilization of EAM for asset related data capturing etc. thus strengthening the overall asset performance management systems.

Key Result Areas/Accountabilities:

Key Result Areas/Accountabilities

Supporting Actions

Participate in driving RCA for critical and chronic failures for equipment and track implementation of actions.

1. Support facilitate and be part of the plant team conducting the RCA for critical and major failures to provide technical inputs as well as ensure that the team arrive appropriately at the root cause appropriately. Ensure a data driven approach to failure analysis and ensure equipment history from EAM is utilized for failure analysis
2. Ensure that the action plans derived from the RCA are addressing the root cause and not the symptom of the problem to ensure quality of RCA done
3. Ensure that the RCAs are conducted on the Smart Asset Management (SAM) platform and closed appropriately
4. Ensure the corrective and preventive actions (CAPA) are effectively implemented at the floor level to avoid similar reoccurrences

Facilitate RCM/FMEA studies for maintenance strategies and track implementation.

1. Build deep hands on knowledge of the RCM end-to-end process right from operating context to identifying actions from the RCM decision tree
2. Work with the Lead Asset & Reliability in organizing and conducting RCM workshops and conducting review of RCM studies undertaken by each of the plant
3. Be part of plant team for conducting RCA and RCFA studies for reviewing the maintenance strategies for critical equipment. Impart knowledge on basic concepts of component failure analysis (i.e fracture analysis) to derive insights regarding cause of failure
4. Track and monitor the implementation of actions emerging from the RCM studies
5. Support Lead Asset & Reliability in conducting RCM workshops for Upstream Aluminium and Copper(Dahej) units.

Conduct reliability analysis and studies based on the data from EAM

1. Conduct various data analysis based on EAM data (i.e BD PM CM CBM etc.) to identify common reliability enhancement themes across smelters refinery and power
2. Identify data fields in EAM which can be utilized for further reliability analysis (eg. Defect/Cause/Remedy codes) for gaining deeper insights on issues and actions

Review SOP/SMP for critical maintenance and overhauls. Also support in development of standards and guidelines and facilitate implementation at plants

1. Ensure that standard templates and formats are utilized for development of SOP/SMP for regular maintenance as well as capital overhauls
2. Review SOP/SMPs and provide inputs on improving the quality and objectivity of the documents in line with the work being done
3. Participate and support in the development of standards and guidelines for key maintenance processes in the required template and socialize it with the plants. Monitor the implementation of the guideline elements on the shop floor

Implement best practices in line with global industry as well as internal standards

1. Identify best practices inline with global industry standards like ISO 14224 ISO 10816 ISO 55000 PAS 55 etc. that can be implemented and work closed with the units for implementing the best practices
2. Ensure the adoption and implementation of MCoE released standards (E.g ECA AOH/COH standard Oil analysis guideline Plant and Spare preservation guideline etc. ) by working closely with the plant teams

Participate in streamwise maintenance assessments

1. Participate in the streamwise maintenance assessment for Mechanical stream as well as lead MSEF assessments for reliability systems improvement.
2. Identify opportunities for improvement and provide suggestions & best practices for the OFIs suggest. Also share the best practices being followed across the plants and industry

Regular monitoring of maintenance KPI and providing inputs for various business level reviews and reports

1. Regular monitoring and reporting of maintenance KPIs inline with guidelines. Compilation of monthly maintenance KPIs for various review meeting like monthly O&M meeting Monthly Business Review and Quarterly Business Review and circulation of the reports in a timely manner to all the stakeholders
2. Provide accurate and timely data for various business level reports

Facilitate reliability connects and other best practice sharing platforms.

1. Facilitate in conducting Reliability connect for best practice sharing. Share best practices from outside Hindalco as well as across the industry
2. Monitor replication of best practices
3. Understanding of various CBM and NDT techniques

Skill and capability development

1. Review training needs and facilitate specific technical skill development initiatives under TCP and SME Development specifically in the area of mechanical maintenance

Support development of dashboards reports by providing inputs on data

1. Provide support for digital projects by providing appropriate and accurate data and information

Required Experience:

Manager