DescriptionWe are seeking a meticulous and skilled CAE Modeling Engineer to join our CAE team. In this role you will be instrumental in the pre-processing phase of Finite Element Method (FEM) for vehicle Body-in-White and full vehicle models focusing on Durability and NVH performance.
You will be responsible for handling validating and preparing complex engineering data CAD and BOM to create high-quality FE models for analysis. This position requires a strong understanding of FE modeling best practices excellent data handling skills and the ability to communicate effectively with the modeling team.
Responsibilities- Perform detailed studies and checks on incoming CAD data identifying missing geometry evaluating data quality issues and resolving geometric intersections that would impact FE model integrity.
- Develop and execute queries to extract process and verify critical input data from various sources including CAD Bill of Materials Non-Geometric Data connection lists and other relevant engineering databases.
- Act as a technical liaison providing clear direction feedback and necessary clarifications to the core FE modeling team regarding data issues model requirements and preparation methodologies.
- Apply relevant BOM information material properties boundary conditions and other applicable FE mechanisms and attributes within the Body Durability and NVH FE models.
- Prepare and define complex system model connections and assemblies accurately representing physical joining methods such as spot welds seam welds adhesives bolts springs and other fasteners within the FE model.
- Execute geometry clean-up procedures including performing de-penetration and resolving intersections both within individual component models and across complex system assemblies.
- Rigorously review Body Durability and NVH FE models against standard checklists guidelines and best practices to ensure accuracy completeness and adherence to modeling standards.
- Identify diagnose and effectively debug and fix errors warnings and inconsistencies within the FE models to ensure they are robust and ready for successful analysis runs.
QualificationsRequired skills
- Bachelors degree in Mechanical Engineering Automotive Engineering or a related technical field.
- 3 years of experience in CAE pre-processing FE modeling or engineering data preparation preferably within the automotive industry.
- Proficiency with major FE pre-processing software (e.g. HyperMesh ANSA).
- Experience handling and validating large CAD assemblies and complex geometric data.
- Strong understanding of engineering data sources such as BOMs material specifications and fastening standards.
- Solid knowledge of FE modeling principles especially regarding the accurate representation of various connection types (welds bolts adhesives etc.).
- Familiarity with Body-in-White or full vehicle structural components and assemblies.
- Ability to read and interpret engineering drawings specifications and technical documentation.
- Excellent attention to detail and a systematic approach to data verification and model quality checks.
- Good verbal and written communication skills for providing technical direction and clarifications.
Good to have skills -
- Experience with specific CAD software (e.g. CATIA 3DX or NX).
- Familiar with CAE solvers like Nastran Abaqus or LS-DYNA.
- Experience with scripting languages (e.g. Tcl Python) for automation of pre-processing tasks.
- Knowledge of Product Lifecycle Management systems (Enovia or Teamcenter).
- Basic understanding of Durability or NVH analysis principles.
Required Experience:
IC