Key Benefits:
- $1000 sign-on bonus!
- $1000 referral bonus!
- $30 based on experience.
- 2-2-3 nights only schedule 5:00pm to 5:00am.
- Apprentice programs available after 1 year of employment.
- Full-time position with benefit package (medical dental and vision insurance).
Responsibilities:
General Maintenance & the Facilities-
- Operates under little supervision and performs a variety of highly complex Maintenance projects.
- Collaborate with Maintenance associates and team members to assist in various maintenance tasks as needed.
- Responsible for project leadership and direction of implementation of Maintenance projects and work orders.
- Develop and manage projects as assigned from inception through completion.
- Provide expert technical guidance training and mentorship to less experienced Maintenance Associates acting as a resource for complex technical inquiries.
- Maintain accurate records of daily equipment usage parts dispensed flow meters and work orders using maintenance software facilitating the identification of replacement parts and estimation of repair costs.
- Interpret and understand electrical and mechanical prints to ensure accurate and effective maintenance and repairs.
- Install repair and troubleshoot various electrical components including transformers pressure sensors Variable Frequency Drives (VFDs) and Programmable Logic Controllers (PLCs).
- Conduct daily rounds for Process Safety Management (PSM) compliance as required and collaborate with external vendors for facility and equipment repairs.
- Assist with wastewater treatment responsibilities based on facility needs.
- Monitor operational areas and provide recommendations for cost reduction initiatives.
- Support operators in optimizing equipment performance to maximize productivity and promptly identify document and address equipment defects to maintain operational efficiency.
- Implement Lockout/Tagout (LOTO) procedures ensuring proper isolation of stored energy with appropriate testing equipment.
- Complete daily facility maintenance tasks and troubleshoot problems as they arise to minimize downtime.
- Promote 6S principles within the maintenance department to enhance organization and efficiency.
- Perform repairs on facility infrastructure piping equipment hoses nozzles pressure guns and other components to ensure smooth operations.
- Safely operate forklifts and scissor lifts as necessary to support maintenance activities.
- Conduct welding and fabrication repairs to maintain equipment functionality and safety.
- Demonstrate proficiency in using all fabrication equipment including lathes mills and welding machines.
- Utilize mechanical prints to identify parts requiring ordering and provide educated knowledge on mechanical systems.
- Execute advanced preventative maintenance tasks including oiling greasing lubricating belt changes valve replacements and minor adjustments.
- Maintain a comprehensive understanding of all equipment within the production area.
- Provide expertise in refrigeration systems and conduct system walk-throughs to ensure proper functionality.
- Proficiency in understanding and following written or spoken English instructions.
- Effective communication skills in both spoken and written English.
- Ability to work with various food products including pork dairy soy wheat egg shellfish nut products and fish.
- Capacity to work effectively both independently and as part of a team.
- Willingness to learn and apply advanced mechanical and electrical technical skills.
- Proficiency in basic problem-solving techniques.
- Knowledge of welding stainless steel.
- Basic computer skills including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
- Understanding of electrical concepts including the proper use of test equipment comprehension of schematic symbols and diagrams and wiring principles.
- Sound mechanical knowledge including machine guarding drive belt installation and alignment seal replacements and related tasks.
- Competence in pneumatic and hydraulic systems including the ability to replace and repair components check valves and assemble filters.
- Familiarity with Programmable Logic Controller (PLC) I/O troubleshooting.
- Offer educated knowledge of building utilities including air compressors electrical systems and water systems.
- Assist and coordinate special projects aimed at reducing costs ensuring safety and enhancing quality.
- Support the Total Productive Maintenance (TPM) methodology contributing to autonomous maintenance initiatives.
Utilize CMMS Systems-
- Input work hours into the CMMS system to maintain accurate records of labor allocation.
- Complete work orders and preventive maintenance (PM) tasks within the CMMS to ensure timely completion.
- Generate work orders for identified equipment defects to initiate necessary repairs.
- Audit existing PM schedules and provide feedback for improvement to enhance maintenance efficiency.
- Request all required replacement parts and equipment through the CMMS to sustain uninterrupted production.
- Conduct inventory control activities to effectively manage spare parts and equipment inventory levels.
- Execute and assess current PM tasks providing feedback to the Maintenance Manager or team leader for continuous improvement.
- Demonstrate advanced proficiency in using eMaint and leverage its features to streamline maintenance processes.
- Research and develop new PM procedures to enhance equipment reliability and performance.
All other duties and/or responsibilities as requested or required:
- Comprehend and adhere to Good Manufacturing Practices (GMP) Safe Quality Food (SQF) and United States Department of Agriculture (USDA) policies to ensure compliance with regulatory standards.
- Compile and communicate end-of-shift downtime reports to document equipment malfunctions or production interruptions effectively.
Qualifications:
- Must be at least 18 years or older.
- Ability to effectively communicate with operators and technicians.
- Possess strong problem-solving and electro-mechanical skills.
- Ability to lift up to 50 lbs. stoop bend kneel and climb heights.
- Basic math writing and computer skills.
- Ability to exhibit good judgement and decision-making in areas of maintenance.
- Ability to use basic hand tools for the electrical / mechanical trades.
- Ability to use personal protective equipment as required.
- Possess good interaction and team skills.
- Ability to understand written and spoken English instruction.
Bernatellos Foods is a premium manufacturer and distributor of high quality frozen pizza brands with production facilities located in Maple Lake MN Waupaca WI and Kaukauna WI. We offer a competitive salary and a full benefits package (medical dental and vision insurance life insurance 401k with a generous employer match profit sharing paid time off tuition reimbursement etc.). We take pride in offering our employees a safe and healthy work environment a strong culture built on trust and respect and a place where teamwork and innovation matter. If you are looking for a lasting career at a stable family owned and operated company where the opportunities for growth are unlimited and where your strengths are leveraged to make a difference then apply now!
Required Experience:
IC