We are seeking a skilled Controls Engineer to join a dynamic team supporting automation efforts at Teslas Austin Texas facility. In this role you will be responsible for leading and executing automation solutions throughout the entire project lifecyclefrom initial concept to final installation. This includes machine concept development proofofprinciple validation electrical design and layout software design and programming hardware and software debugging acceptance testing and full integration on the production floor. Per diem will be provided for candidates traveling more than 50 miles from the site.
Key Responsibilities
Program and debug structured text and ladder logic primarily using Siemens TIA Portal
Develop clean modular and maintainable code for automation systems
Design and implement machine control sequences for complex multistation equipment performing tasks such as material handling dispensing fastening welding testing and transport
Utilize Python scripting and SQL to interface equipment with Teslas Manufacturing Execution System (MES) and collect production data
Develop operatorfriendly interfaces using MappView/TwinCAT HMI and create SCADA dashboards with Ignition
Configure and optimize servo drives and variable frequency drives (VFDs) from vendors such as Schneider B&R Beckhoff Siemens and SEW
Design and implement safety systems in accordance with industry codes and standards to safeguard automation systems including robots gantries and conveyors
Manage the build and installation of electrical panels field wiring pneumatics and fluid systems
Collaborate in earlystage machine development balancing requirements such as performance specifications layout constraints budget and lead time
Interface with equipment suppliers during specification design buyoff and installation phases
Review electrical schematics and assist in defining control hardware architecture
Create technical documentation and flowcharts; conduct software design and code reviews
Perform verification of safety circuits I/O systems and industrial communications
Execute systemlevel testing and validation to ensure performance and quality standards are met
Support the mechanical integration and alignment of automation systems during installation
Qualifications
Minimum 1 year of experience working with Siemens PLC control systems
Proficient in Siemens PLC programming (TIA Portal)
Handson experience with HMI and SCADA platforms specifically WinCC (required) and Ignition (preferred)
Strong understanding of controls hardware including sensors remote I/O servos VFDs machine vision and barcode readers
Familiarity with industrial networking protocols (e.g. Profinet TCP/IP EtherCAT Ethernet/IP)
Experience working with industrial robots such as FANUC and KUKA
Bachelors degree in Electrical Engineering Mechatronics Automation Mechanical Engineering or related disciplineor equivalent professional experience
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