Thread Roll Machine Operator
Thread Roll Machine Operator
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Job Description
17019
PCC Mason located just north of Cincinnati OH is an advanced manufacturing center of excellence for Precision Castparts Corporations Fasteners Division focused on developing innovative production capabilities used in the manufacturing of aerospace fasteners.
The primary responsibilities of the Thread Roll Machine Operator focus on the setup running monitoring & troubleshooting of highvolume fastener manufacturing machines/processes such as flat die thread rolling drill & broach & fillet roll machines within a highly automated aerospace fastener manufacturing line.
Applicants should be very hands on with good mechanical aptitude & attention to detail. Prior manufacturing experience in high volume fastener or other tight tolerance manufacturing processes is required. Experience and familiarity with forming processes such as flat die & planetary thread rolling cold heading and/or other forming/forging processes is highly desired. Applicants should demonstrate strong initiative and basic math skills.
Essential Duties and Responsibilities
- Work safely by adhering to relevant Environmental Safety & Health (EH&S) procedures & proper use of Personal Protective Equipment (PPE).
- Set up and operate machines that automatically perform multioperations.
- Perform first piece and inprocess inspections with visual & other inspection equipment such as micrometers calipers etc. to ensure adherence to quality specifications.
- Adjust machine setup/controls to synchronize machine actions for various operations as well as ensure parts produced are within specifications.
- Detect machine malfunctions and verify that machine setups conform to specifications.
- Read blueprints to determine specified tolerances and sequences of operations for machine setup.
- Perform developmental setups and prototyping on new parts.
- Repair maintain and/or replace tooling when worn broken or out of tolerance.
- Remove tooling from machines when production runs are finished.
- Use forklift and hand truck to bring and remove supplies as needed.
Required Skills
- Ability to setup & maintain high precision CNC/PLC forming & machining centers with very high degree of repeatability by following standard work instructions.
- Adjust machine setups offsets & change tooling as required to ensure compliance to product & quality requirements.
- Ability to set up inprocess inspection equipment such as Force monitors (Marposs) touch probes etc. interpret results and determine response actions.
- Ability to multitask & keep multiple machines running concurrently to specifications.
- Familiarity with shop floor ERP systems to correctly interpret work orders.
- Able to work overtime as needed.
- Work in a team environment i.e. follow instructions and assist others as needed.
- Performs other related duties as assigned or requested.
Experience & Education
- High School Diploma or GED with experience or vocational/technical certification required. Associates degree preferred.
- Minimum of 3 years CNC/PLC machine tool experience; experience with thread rolling machinery such as SACMA Ingramatic Waterbury Reed Hartford or cold heading machinery such as National Carlo Salvi etc. in a fastpaced environment is highly preferred.
- Prior experience of operating FANUC robots will be a plus.
- Machine Tool Knowledge: Familiarity with using and programming manual semiautomated or automated tools and machines (such as lathes and grinders).
- Precision Skills: Ability to use precision tools (e.g. calipers) to take accurate measurements.
- Material Understanding: Knowledge of the properties of metal and other materials.
- Blueprint Reading: Capability to read blueprints schematics and manuals.
Physical Requirements
- Standing for prolonged periods of time up to 8 hours or more per day.
- Frequent lifting of objects up to 30 pounds.
- Noise level is usually moderate.
- Fastpaced environment subject to numerous schedule and priority changes and short notice activity.
- Frequent use of hands and fingers to handle and/or adjust equipment.
- Moderate reaching pushing pulling gripping and grasping.
- Machinery operation requires the use of safety equipment to include but not limited to safety glasses hearing protection and steel toed work boots or shoes.
Location Profile
PCC Masonis part of Precision Castparts Corporation (PCC). Located in West Chester Township OH PCC Mason was established in 2019 as PCC Fastener Divisions Advanced Manufacturing Center of Excellence. PCC Mason strives to design develop & implement highly automated and intelligent advanced manufacturing processes for high volume aerospace fastener manufacturing throughout PCCs fastener manufacturing divisions & plants.
Business Profile
PCC Fasteners and Engineered Products which include the PCC Industrial & Distribution Group consist of specialized manufacturing businesses that produce fasteners precision components systems tooling and engineered system solutions for a diverse group of end customers in the automotive aerospace & defense industrial machinery and other performancedriven markets.
PCC Fasteners and Engineered Products manufacturing operations are spread over four continents forming a network of industryleading companies which enables our customers to utilize our experience and deep product knowledge wherever they need it. Embedded in a culture of continuous improvement our assets and industry leadership ensure that we will consistently deliver to our customers the best value in the markets we serve.
Company Profile
With more than 120 operations and approximately 20000 employees worldwide Precision Castparts Corp. is the market leader in manufacturing large complex structural investment castings airfoil castings forged components aerostructures and highly engineered critical fasteners for aerospace applications. In addition we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe fittings and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications we insist on quality and dependability not just in the materials and products we make but in the people we recruit.
PCC is relentless in its dedication to being a highquality lowcost and ontime producer; delivering the highest value to its customers while continually pursuing strategic profitable growth.
In 2016 Berkshire Hathaway led by Chairman and CEO Warren E. Buffett acquired Precision Castparts Corp.
Employment Type
Full-Time
