Position Summary: Coordinates complex programming support for machining parts tools or sheet metal on numerically controlled machine tools from engineering design stage through the finished part. Ensures parts conform to dimensional specifications and equipment achieve throughput efficiency.
Responsibilities
Provides programming support for machining parts tools or sheet metal on numerically controlled machine tools by writing complex programs of machine instructions in symbolic language to encode numerical control code or direct numerical control database to regulate movement of machine along cutting path. Changes updates and/or initiates manufacturing processes.
Safely and economically produces a part to the manufacturing engineering specification or drawing by selecting proper cutting tools for each part taking into consideration such factors as speeds types of cutters feeds and control system limitations.
Selects program routines for the most efficient computer calculation of dimensional and machining requirements for each part by computing angular and linear dimensions radii and curvatures and outlining sequence of operations required to machine the part.
Determines dimension and configuration of difficult cuts selection of cutting tools and machine speeds and feed rates by analyzing drawings sketches and design data of part.
Coordinates and oversees code tryouts including complete followup on all cycle related procedures documentation and communications. Assures accuracy by comparing encoded code or computer printout with original program sheet.
Shows location of reference points and direction of cutting paths by preparing geometric layout on graph paper or using computerassisted drafting software.
Modifies existing parts programs for engineering changes or program improvements. Eliminates instruction errors or omissions by revising program.
Analyzes proposed changes in methods and materials and contributes to continuous improvement and key lean manufacturing/production activities. Recommends actions by analyzing and interpreting data and making comparative analyses. May lead special projects in applying continuous improvement techniques and implementing changes
Maintains technical knowledge by attending educational workshops and reviewing technical publications.
Shares specialized knowledge with others. Serves as a resource to others in resolving a variety of problems. Supports the team by accomplishing related results as needed. Work assignments may include crossfunctional or project team responsibilities.
Proficient across multiple machining platforms including CNC mills CNC lathes and Multitasking machines with expertise in both 5axis and 4axis operations as well as live tooling.
Partners with cross functional teams including engineering quality and supply chain to resolve any process discrepancies or address potential concerns.
Standardize and develop tooling across department including both work holding and cutting tools to ensure consistency and efficiency.
Use Esprit Edge to program and generate GCode for Okuma millturn HAAS Mills along with Mazatrol for CNC Lathes. (Preferred not required)
Qualifications:
Completion of related trade school program AA or equivalent external training in CNC Programming.
Demonstrated ability to perform the essential functions of the job typically acquired through seven or more years of directly related experience.
Knowledge Skills and Abilities:
Extensive knowledge of key numerical control programming principles concepts and techniques.
Knowledge of CNC programming language.
Thorough knowledge of N/C tooling proper speeds and feeds for the material to be machined and proper machine sequences.
Ability to correct and optimize N/C programs.
Thorough knowledge of manufacturing processes and routines.
Ability to develop part processes that better integrate programming practices.
Ability to effectively apply continuous improvement methods to design and manufacturing functions (e.g. process mapping design to production automation).
Ability to work on a variety of problems of diverse scope and complexity where analysis and evaluation of various outcomes require tradeoffs.
Ability to solve a wide range of difficult problems in imaginative and practical ways and evaluate alternative solutions that may require coordination across multiple teams. Ability to establish goals and objectives to complete projects.
May require ability to use standard business software applications and/or specialized design data analysis or database tools.
Ability to read analyze and interpret policies and recommend changes to procedures.
Ability to effectively communicate and present information to team members team leaders and top management.
Ability to define problems collect data establish facts and draw valid conclusions.
Ability to effectively demonstrate team member competencies and participate in goal setting performance feedback and selfdevelopment activities.
Typical Mental and Physical Demands:
While performing the duties of this job the employee is required to sit. The employee frequently is required to use hands to operate a computer and talk or hear.
The employee is occasionally required to stand and walk.
Specific vision abilities required by this job include close vision.
Also expected of the employee is regular attendance the ability to work cooperatively and professionally with others and members of the public and the ability to manage multiple tasks at once.
(The essential functions have been provided as examples of types of work performed by employees assigned to this job classification. The Company reserves the right to modify the work assignments and/or to make reasonable accommodations so that qualified employees can perform the essential functions of the job. The physical and mental demands described above are representative of those required to successfully perform the essential functions of this job.
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