Instrument Cem Mill PP SrEngineer
Instrument Cem Mill PP SrEngineer
Employer Active
Job Alert
You will be updated with latest job alerts via email
Share
Job Alert
You will be updated with latest job alerts via email
Job Description
Job Purpose
To Supervise & coordinate the of maintenance activities of field instruments in cement mill & Slag Mill section to maximize plant availability and reduce breakdowns. Improve productivity at minimum maintenance cost by utilizing available resources.
Job Context & Major Challenges
Job Context:
UltraTech Cement Ltd. is the largest manufacturer of grey cement Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants 1 Clinkerization plant 27 grinding units and 7 bulk terminals post the Century merger. Its operations span across India UAE Bahrain Bangladesh and Sri Lanka.
UltraTech Rawan Cement plant started its Line 1 operation in early 90s with the capacity of 1 MTPA commissioned in March 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit market. In March2013 Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch Germany for grinding limestone and coal Kiln and cooler from L&T/FLS Denmark CombiGrinding Cement Mill with Roller Press from KHD Germany Finish Grinding Slag Grinding Roller Press from Krupp Polysius Germany Cross belt analyser from Gamma Metrics USA for online analysis of Limestone XRay analyser Cem Scanner from FLS Denmark.
As the largest cement producer in India we continually strive to play a key role in finding effective and responsible ways to preserve the environment a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management energy reduction water conservation biodiversity management afforestation and emission reduction which are relevant to the cement industry.
Major Challenges:
1.To increase the operational efficiency of the E&I (Packing plant loading & clinker transport circuit) services and reducing unscheduled downtime by implementing maintenance management programs that appropriately balance preventive predictive corrective and replacement options with minimum maintenance Cost / fixed cost.
2. Dealing with legal metrology of weights & measures officials and packer maintenance as per BIS standards.
3.Need the ability to access realtime information on parts tools and procedures necessary to perform a job on multiple devices
4.Implementing the right technology and reduce the breakdowns and improving the plant availability.
5.Maintain common inventory for critical equipments.
6. Utilization of available resources to fulfil the plant requirement.
7. Skill development of workmen for smooth plant operation.
8. Section UPS system micro PLC logic back up maintenance etc.Maintenance of calibration record of all weighing system.
Key Result Areas
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
Timely submission of Kaizen OPL Good to fine suggestion on system
Developing and sustaining Model area in respective sections
100 active participation in respective KFA & GRT meetings and giving inputs related to bring new technology innovation and improvements towards productivity. Conduct awareness programs down the level team
To know about IMS and other systems requirement and documents for NonConformity in section during internal and external audits or assessments.
Implementation of critical spares & consumable SOP without any defilement
Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
Educating team about I know my job I know the hazards associated with my job and I applied control measures & I escalate to my senior among manpower deployed in sections/department manpower including peer WB & CL manpower
Timely conducting scheduled SO round and reporting of accidents incidents and near misses on occurrences in the area of concern in system.
To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
Active participation in safety training safety sub committees standard champions meeting and any safety event
Ensure good housekeeping limited use of power no leakage of water oil air etc. and reporting concerned if any abnormalities for corrective action
Adhering of all safety precautions on the site and off the site
Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
Please go through above job description thoroughly and share your basic details only if your profile is relevant to position requirement this will help us to screen your candidature:Click here to share some basic details
Employment Type
Full Time
