Manufacturing Tooling Engineer
Department:
Job Summary
The Manufacturing Tooling Engineer will be responsible for developing and deploying tooling solutions that support safe efficient and high-quality manufacturing processes for engine components. This position collaborates closely with product engineering manufacturing suppliers and cross-functional teams to ensure successful tooling design procurement installation validation and continuous improvement.
The successful candidate will drive tooling innovation optimize machining performance improve tool life reduce manufacturing costs and support new product launches from concept through production stabilization.
Responsibilities
Tooling Development & Manufacturing Engineering
- Develop and implement global tooling systems and standards for powertrain manufacturing operations.
- Design specify and select cutting tools including drills end mills reamers taps broaches inserts and grinding tools.
- Evaluate manufacturing feasibility and support Design for Manufacturing and Assembly (DFMA) activities.
- Develop tooling strategies aligned with manufacturing process requirements and Bill of Process standards.
- Create and maintain tooling standards setup documentation tooling layouts process sheets and technical specifications.
Supplier & Project Management
- Prepare and issue Request for Quotations (RFQs) to tooling suppliers.
- Evaluate supplier proposals perform cost comparisons and select optimal suppliers.
- Lead tooling design reviews supplier audits pre-production validations and acceptance activities.
- Manage tooling procurement delivery installation and commissioning activities.
- Ensure timely delivery of tooling documentation drawings layouts and technical records.
Process Optimization & Continuous Improvement
- Analyze machining parameters including cutting speeds feeds and depths of cut to improve productivity and quality.
- Monitor tool life wear patterns and failure modes to improve tooling performance.
- Identify and implement cost reduction opportunities through tooling standardization advanced tooling technologies and process improvements.
- Apply Lean Manufacturing and Six Sigma methodologies to reduce downtime scrap and tooling costs.
- Support minimum quantity lubrication (MQL) initiatives and tooling management systems.
Launch & Production Support
- Support new program launches through tooling development validation machine prove-out and production readiness activities.
- Coordinate with product engineering quality manufacturing and supplier teams during launch phases.
- Lead tooling-related issue resolution during production ramp-up and stabilization periods.
- Provide Job 1 and post-launch support to ensure tooling performance meets quality and productivity targets.
Inventory & Tool Management
- Support tool crib planning and inventory management activities.
- Monitor tooling consumption inventory levels and replacement schedules.
- Develop strategies to optimize tooling inventory and operational efficiency.
Qualifications
Required
- Diploma or Bachelors Degree in Mechanical Engineering Manufacturing Engineering Production Engineering Industrial Engineering Automotive Engineering or related field.
- Minimum 810 years of experience in manufacturing tooling machining processes cutting tool engineering or powertrain manufacturing environments.
- Strong knowledge of cutting tool selection machining operations and tooling applications.
- Hands-on experiencein experience with CNC machining processes and production manufacturing environments.
- Understanding of tooling design process development and manufacturing launch activities.
- Strong problem-solving analytical and project management skills.
- Experience working with suppliers and cross-functional engineering teams.
Preferred
- Masters Degree in Engineering or related technical discipline.
- Experience in engine powertrain or automotive manufacturing.
- Knowledge of Lean Manufacturing and Six Sigma methodologies.
- Familiarity with CAD software and manufacturing process documentation.
- Experience with tooling management systems and Industry 4.0 manufacturing technologies.
Required Experience:
IC
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