Mechanical Engineering Intern – UAV Aerospace

surge aero GmbH is developing high-performance propulsion systems and UAV platforms for the European market. We are building a highly experienced engineering team focused on developing and delivering flight-ready aerospace systems.

We are looking for a motivated Mechanical Engineering Intern to join our UAV development team in Munich. This is an opportunity for a student with a strong interest in mechanical design aerospace engineering and practical engineering development to contribute directly to real UAV projects.

We are particularly interested in students currently enrolled at universities in Munich or nearby who are looking for a mandatory internship a practical semester or an opportunity to gain hands-on industry experience alongside their studies.

As part of our engineering team you will support the development design and integration of our UAV platforms. Your tasks may include:

• Supporting the design and development of UAV frames and aircraft structures.
• Assisting with mechanical component design and CAD modelling.
• Supporting the integration of sensors actuators and other components into the airframe.
• Helping evaluate structural requirements and mechanical design solutions.
• Assisting with FEM (Finite Element Method) simulations and structural analysis.
• Supporting prototyping 3D printing and the testing of mechanical components.
• Collaborating with electrical systems and production engineering teams.
• Helping prepare technical documentation and manufacturing-ready designs.

We are looking for someone curious hands-on and eager to learn.

• Currently enrolled in Mechanical Engineering Aerospace Engineering Mechatronics or a related degree programme.
• Basic experience with CAD software; SolidWorks is preferred.
• Interest in aircraft structures UAVs mechanical design or aerospace technology.
• A structured and practical approach to solving engineering problems.
• Good communication skills and the ability to work collaboratively.
• Motivation to take ownership of tasks and learn in a fast-paced engineering environment.

• Basic knowledge of FEM or structural analysis.
• Experience with 3D printing prototyping or workshop projects.
• Familiarity with composite materials or lightweight structures.
• Personal university or student-team projects involving aircraft drones robotics or mechanical systems.

Previous professional experience is not required. We value technical curiosity practical skills and a genuine interest in aerospace engineering.

• Hands-on aerospace experience: Contribute to the development of real UAV platforms.
• Meaningful engineering work: Work on mechanical designs prototypes and practical engineering challenges.
• Learn from experienced engineers: Collaborate closely with a multidisciplinary team.
• Take ownership: Contribute ideas and see your work progress from concept to implementation.
• Industry exposure: Gain experience in a growing aerospace technology company.
• A Munich-based opportunity: Ideal for students studying in Munich or the surrounding area.

This opportunity is ideal for students looking to gain practical engineering experience through an internship practical semester or university-related placement.

If you are passionate about mechanical engineering and want to help develop the next generation of UAV systems we would love to hear from you!