Quality Control Finished Product Inspector - Shear International Co. Ltd

Final Inspection & Testing

Perform detailed final visual inspection of castings for surface defects including cracks blowholes porosity cold shuts shrinkage etc.

Verify dimensional tolerances using calibrated instruments (e.g. vernier calipers micrometers height gauges bore gauges templates and CMM if applicable).

Cross-check against customer drawings 3D models and technical specification sheets.

Conduct mechanical testing verification (e.g. hardness checks using Brinell/Rockwell testers).

Carry out non-destructive testing (NDT) if trained and qualified such as MPI LPI or UT and interpret results accurately.

Confirm that all machining fettling and coating processes have been completed to specification.

Documentation & Quality Records

Complete final inspection reports release notes and NCR (Non-Conformance Reports) with root cause indications.

Maintain traceability through batch records material heat numbers and inspection status tagging.

Review and verify compliance of product-related documents such as MTCs (Material Test Certificates) dimensional inspection reports and final QC checklists.

Ensure proper documentation is maintained for ISO 9001 or customer audits.

Coordination & Quality Assurance

Collaborate with production machining fettling and dispatch teams to ensure proper product flow and segregation of non-conforming items.

Coordinate with QA/QC Engineers to review corrective actions for repetitive quality issues.

Support internal and external audits and facilitate third-party inspection visits.

Assist in first article inspections (FAI) pre-dispatch inspections (PDI) and sample approvals.

Compliance & Continuous Improvement

Ensure finished goods conform to internal quality standards customer specifications and regulatory requirements (ASTM ISO EN DIN etc.).

Participate in RCA (Root Cause Analysis) and CAPA (Corrective and Preventive Action) initiatives.

Promote a culture of quality awareness and 5S practices within the finishing and dispatch area.

Report recurring inspection failures and suggest improvements in process or operator training.

Qualifications & Requirements:

Diploma or in Mechanical/Metallurgy/Production Engineering or equivalent technical field.

Minimum 25 years of experience in final product quality inspection in steel foundry iron casting or precision machining industry.

Proficiency in interpreting engineering drawings GD&T and casting specifications.

Skilled in using conventional and digital measuring instruments.

Knowledge of casting defects and root cause classification.

Certification in NDT Level II (MPI UT LPT) is an advantage.

Familiarity with quality management systems (ISO 9001 ISO/TS 16949) and ERP-based inspection workflows.