QC Inspector

EDUCATION: Grade 12/Equivalent

Qualified Machinist Fitter

EXPERIENCE: 5 Years Experience in machining and fitting /3 years in quality control

REQUIREMENTS: Knowledge of materials and castings/Sound knowledge of pumps assembly

Key Accountabilities:

Conduct incoming inspection on buyouts spares received from PVC and repaired and reworked components.

Inspection of raw materials according to standard supplied as per the order documentation.

Check documentation received with goods according to KSB order document requirements.

Conduct component measurements as part of the assembly process when required by fitters.

Follow up all intervention points as marked up on the pump assembly QCPs with regards to hold

verification witness and review points.

Conduct final inspection of complete pumps and signoff on quality and assembly documentation for final

release.

Check all documentation that has been completed and complete the final QC Checklist before signing off.

Markoff heat numbers order numbers and material on components were required.

Perform non-destructive testing on components as defined by the instructions and standards and generate

certificates and reports for tests prior to conducting the following:

Liquid penetrant test.

Magnetic particle test.

Hardness test

Surface roughness testing for sandblast components.

Paint coating thickness test.

Attend pressure testing on pumps and valves and conduct inspection as per the assembly job specification

QCP.

Attend and witness balancing of impellers at supplier premises as and when required.

Attend and witness performance tests at supplier premises as and when required.

Conduct site inspections with respect to dimensional and geometrical tolerances.

If a defect is found record on NCR form and send a copy to Planning Department and Supervisor.

Conduct in process inspection on machines during machining on various items. (1st off)

Conduct Final inspection of final machined item supplied from production machine shop.

Conduct 3D measuring and scanning on various items as per QCP and manager / supervisor instruction.

Confirmation of final machined items.

Identify root cause of error on production line.

Identify casting defects during Production machining process.