Wax Injector

WHAT YOULL BE DOING

The Wax Injector plays an important role in PCC Carson Citys investment casting process by producing precision wax patterns used in aerospace and industrial this role youll operate wax injection equipment perform inspections and ensure each pattern meets strict dimensional and visual quality standards. Youll also be part of a structured development path (Levels 13) where you can grow your technical skills and take on more advanced responsibilities over time.

A highlight of your day-to-day will include:

Wax Injection Operations

• Operating wax injection machines according to established procedures
• Preparing dies applying mold release and ensuring proper machine setup
• Monitoring wax levels sensors and operating conditions

Inspection & Quality

• Performing visual inspections for defects (flow lines bubbles cracks sinks non-fill)
• Verifying part geometry and basic specifications
• Handling parts carefully to prevent damage

Work Orders & Documentation

• Interpreting PEIs SOPs routers and production documentation
• Maintaining lot traceability and accurate tracking (AQCS)
• Verifying part marking throughout production

Tooling & Equipment

• Using hand tools to support operations and tooling changes
• Cleaning dies and preparing tooling for storage
• Maintaining a clean and organized work environment (6S)

General Responsibilities

• Supporting team and production goals as needed

WHO WE ARE LOOKING FOR

You enjoy hands-on work and take pride in producing high-quality results. Youre detail-oriented reliable and able to follow processes carefully in a production environment. Youre someone who wants to learn grow and build a long-term career not just complete tasks. You value consistency teamwork and doing the job right the first time.

CAREER LEVELS

Level 1 Wax Injector (Entry)

• Operates machines and performs basic tasks under supervision
• Adjusts and verifies basic machine parameters
• Applies mold release and cleans dies between runs
• Performs part trimming and basic inspections
• Maintains production tracking and lot traceability
• Meets production goals and maintains 6S standards

Level 2 Wax Injector (Intermediate)

In addition to Level 1 responsibilities:

Equipment Setup & Operation

• Aligns dies and sets up injection equipment
• Inspects cores and ensures proper fit
• Operates more complex tooling and parts
• Performs wax changes and purge processes
• Uses cranes and die carts safely

Quality & Troubleshooting

• Troubleshoots non-conforming product and equipment issues
• Supports X-ray preparation processes

Process Support

• Submits maintenance work orders
• Helps maintain production flow and consistency

Level 3 Wax Injector (Advanced)

In addition to Levels 1 & 2 responsibilities:

Advanced Equipment & Process Control

• Runs first-time production for new or complex parts
• Optimizes machine parameters (flow temperature pressure)
• Performs advanced troubleshooting

Quality & Technical Ownership

• Resolves complex issues (core breakage wall defects inconsistencies)
• Conducts audits and inspections

Cross-Functional Support

• Assists with X-ray interpretation (as trained)
• Supports core prep scheduling and tooling maintenance

Leadership & Training

• Trains and mentors team members
• Helps prioritize work and coordinate production schedules
• Models strong work standards and team culture

PHYSICAL REQUIREMENTS

• Ability to stand and perform repetitive motions for extended periods
• Ability to lift up to 35 lbs (heavier with assistance)
• Strong handeye coordination and fine motor skills
• Ability to bend reach and work in various positions
• Comfortable working in a manufacturing environment with heat wax materials and machinery

PREFERRED EXPERIENCE

• High school diploma or GED
• Manufacturing or production experience preferred (not required)
• Basic math and ability to follow written instructions
• Familiarity with hand tools and equipment
• Strong attention to detail and quality focus

SCHEDULE & COMPENSATION

• Schedule: MondayFriday 4am - 12:30pm
• Pay Range: $18$19/hour
• Quarterly bonus overtime opportunities

BENEFITS

• Quarterly cash bonus program based on Company performance
• 80 hours of paid time off annually 10 paid holidays
• Medical dental and vision coverage for employees and families
• Company-paid basic life insurance
• 401(k) with company contribution

ADDITIONAL INFORMATION

• • This role reports directly to the Wax Supervisor
  • Equal opportunity employer