Senior Manufacturing Engineer, Space Systems

ABOUT THE ROLE

Andurils Space Manufacturing team is seeking a Senior Manufacturing Engineer to join our team. The Space Manufacturing team is responsible for assembly integration and test of ground support equipment PCBA unit-level and integrated systems that are vital for our aerospace and defense operations. Your expertise will help ensure that our products meet the highest standards of quality and reliability at Anduril.

As a Senior Manufacturing Engineer on our Space team you will be a technical leader responsible for owning the manufacturing strategy and execution for complex spacecraft hardware. Your responsibilities the entire manufacturing value-chain including Design for Manufacturability advanced manufacturing process development tooling design & selection supplier technical management quality system implementation and comprehensive work documentation. You will lead a cross-functional initiatives mentor junior engineers and drive manufacturing excellence across PCBA box-level electronics electro-optical instruments and integrated spacecraft systems.

The ideal candidate demonstrates proven leadership in solving complex technical challenges with innovative practical solutions in fast-paced resource-constrained environments. You have successfully scaled manufacturing processes from prototype through production and have a track record of delivering high-reliability hardware on aggressive timelines.

WHAT YOULL DO

• Lead the development documentation and continuous improvement of manufacturing processes for PCBAs box-level assemblies electro-optical instruments and integrated spacecraft systems ensuring compliance with space-grade standards (IPC-610/620 Class 3 NASA-STD-8739 series)
• Drive Design for Manufacturability (DFM/DFA) initiatives from concept through production partnering with design engineers to optimize producibility yield and cost while providing hands-on technical leadership to manufacturing technicians
• Own quality assurance for assigned manufacturing processes lead root cause analyses (RCA) and corrective actions for non-conformances and proactively mitigate risks through PFMEA process validation and quality planning
• Specify qualify and deploy advanced assembly tools fixtures test equipment and automation solutions including custom tooling design using CAD/3D modeling capabilities
• Implement and optimize Manufacturing Execution Systems (MES) ERP/MRP workflows and digital manufacturing tools to enhance traceability efficiency and data-driven decision-making
• Establish and manage technical relationships with suppliers and contract manufacturers conducting assessments audits and qualification activities while driving quality improvements and manufacturability enhancements
• Lead or participate in design reviews (PDR CDR) manufacturing readiness reviews (MRR) and production readiness reviews (PRR) for flight hardware programs
• Collaborate across engineering disciplines (systems electrical mechanical optical test quality) and communicate effectively with program management supply chain and executive leadership on manufacturing status risks and mitigation strategies
• Analyze production data and lead scaling efforts from low-rate to high-rate production implementing continuous improvement programs (Lean Six Sigma) to optimize throughput reduce cycle times and enhance product reliability while reducing costs
• Define manufacturing strategy for spacecraft product lines mentor and develop junior engineers and technicians and represent Manufacturing Engineering in cross-functional leadership forums and strategic planning session

REQUIRED QUALIFICATIONS

• 8 years of manufacturing engineering experience in aerospace space systems aviation defense or other high-reliability industries with a proven track record leading complex manufacturing programs from development through production
• Bachelors degree in Electrical Engineering Mechanical Engineering Manufacturing Engineering Industrial Engineering or related technical discipline required. Masters degree or equivalent advanced experience preferred
• Deep knowledge of aerospace and high-reliability electronics standards including IPC-610/620 Class 3 IPC J-STD-001 Space Addendum and NASA-STD-8739 series (soldering wire harness conformal coating)
• Expert-level understanding of PCBA manufacturing processes (SMT through-hole conformal coating potting component selection/screening) and strong technical knowledge of box-level assembly (cabling harnessing mechanical integration thermal management EMI/EMC)
• Hands-on experience implementing and optimizing Manufacturing Execution Systems (MES) ERP/MRP systems (SAP Oracle Odoo Aligni) digital work instructions and manufacturing process controls (SPC Lean Six Sigma)
• Demonstrated expertise in root cause analysis (8D 5-Why Fishbone PFMEA) driving corrective/preventive actions (CAPA) and developing/executing process validation first article inspection (FAI) and manufacturing qualification plans
• Ability to influence design for manufacturability and collaborate with electrical mechanical and systems design teams with experience designing or specifying custom tooling fixtures and test equipment for complex assemblies
• Strong technical communication skills with ability to present to cross-functional teams and executive leadership and proven ability to lead cross-functional initiatives across engineering quality supply chain and operations
• Proven success in fast-paced startup or rapid development environments while maintaining meticulous attention to detail and quality with a hands-on mindset and willingness to work directly on the manufacturing floor alongside technicians
• Must be eligible to obtain and maintain a U.S. Top Secret security clearance

PREFERRED QUALIFICATIONS

• Direct experience manufacturing satellites spacecraft or space-based instruments (flight hardware) including spacecraft environmental testing (TVAC vibration shock acoustics) and launch site integration support
• Familiarity with space-grade materials processes and workmanship standards such as NASA-STD-8739 series ECSS standards and IPC Space Addendum requirements
• Harness and cable assembly design capability including schematic reading/drawing using tools like Altium AutoCAD Electrical or similar design software
• Experience with electro-optical or infrared sensor assembly including optical alignment cleaning protocols contamination control and cleanroom manufacturing practices
• Knowledge of advanced manufacturing technologies including selective soldering automated optical inspection (AOI) X-ray inspection conformal coating systems and additive manufacturing (3D printing) for tooling or flight hardware
• Proven track record scaling production from prototype/LRIP to high-rate production (tens to hundreds of units) with experience implementing automation or semi-automation solutions for electronics assembly
• Lean Manufacturing or Six Sigma certification (Green Belt Black Belt) with demonstrated project results and continuous improvement achievements
• Experience managing technical relationships with PCBA suppliers cable/harness vendors and contract manufacturers including supplier audits qualification activities and AS9100
• Proficiency with CAD/3D modeling software (NX Design SolidWorks CREO Fusion 360) and scripting tools (Python MATLAB) for tooling design DFM reviews and data analysis
• Experience leading multi-disciplinary manufacturing programs with P&L or budget authority and recognized subject matter expertise in spacecraft manufacturing or high-reliability electronics
• Active Top Secret or TS/SCI clearance is a significant plus

The salary range for this role is an estimate based on a wide range of compensation factors inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience education and/or training critical skills and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Andurils total compensation package. Additionally Anduril offers top-tier benefits for full-time employees including:

Healthcare Benefits

• US Roles:Comprehensive medical dental and vision plans at little to no cost to you.
• UK & AUS Roles:We cover full cost of medical insurance premiums for you and your dependents.
• IE Roles: We offer an annual contribution toward your private health insurance for you and your dependents.

Additional Benefits

• Income Protection: Anduril covers life and disability insurance for all employees.
• Generous time off: Highly competitive PTO plans with a holiday hiatus in December. Caregiver & Wellness Leave is available to care for family members bond with a new baby or address your own medical needs.
• Family Planning & Parenting Support: Coverage for fertility treatments (e.g. IVF preservation) adoption and gestational carriers along with resources to support you and your partner from planning to parenting.
• Mental Health Resources:Access free mental health resources 24/7 including therapy and life coaching. Additional work-life services such as legal and financial support are also available.
• Professional Development:Annual reimbursement for professional development
• Commuter Benefits:Company-funded commuter benefits based on your region.
• Relocation Assistance:Available depending on role eligibility.

Retirement Savings Plan

• US Roles:Traditional 401(k) Roth and after-tax (mega backdoor Roth) options.
• UK & IE Roles:Pension plan with employer match.
• AUS Roles:Superannuation plan.

The recruiter assigned to this role can share more information about the specific compensation and benefit details associated with this role during the hiring process.

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