The Director of Operations is responsible for leading and executing all aspects of manufacturing and operational performance at Carlton Forge Works. This role has full accountability for safety quality delivery productivity cost and employee engagement across forging and supporting operations.
The Director of Operations translates business and strategic objectives into executable operating plans and drives disciplined execution through strong leadership datadriven management and continuous improvement. Success in this role requires the ability to lead a complex capitalintensive manufacturing operation while developing people improving processes and ensuring compliance with aerospace defense and PCC standards.
Scope of Responsibility:
Forging operations and supporting manufacturing processes
Production scheduling and execution
Manufacturing support functions (maintenance tooling facilities)
Continuous improvement and operational excellence
Safety quality delivery cost and financial performance
Key Responsibilities:
Operational Leadership
Lead daily manufacturing operations to ensure achievement of Safety Quality Cost and Delivery objectives
Own and drive operational KPIs with disciplined review cadences and credible recovery plans when targets are missed
Ensure execution of the business plan across daily weekly monthly quarterly and annual horizons
Provide clear direction accountability and prioritization across the operations organization
Safety & Compliance
Serve as a visible role model and sponsor of safety with a zeroinjury mindset
Ensure compliance with EH&S OSHA environmental export control (ITAR/EAR) and PCC policies
Empower employees to identify and escalate safety risks without hesitation
Partner closely with EH&S to continuously improve safety performance and culture
Continuous Improvement
Champion Lean Manufacturing TOC Six Sigma and PCC toolbox methodologies
Lead and sponsor continuous improvement events focused on yield throughput flow cost and capacity
Drive improvements in asset utilization
Foster a mindset of relentless improvement across all levels of the organization
Quality & Customer Performance
Ensure robust process control and adherence to work instructions and procedures
Partner with Quality to maintain AS9100 and customer audit readiness
Drive zerodefect culture with strong root cause and corrective action discipline
Financial & Business Management
Own manufacturing cost structure and productivity improvement initiatives
Support budgeting forecasting and longrange planning
Ensure integrity of production and cost data (labor materials inventory variances)
Identify and justify capital investments; lead development of Capital Authorization Requests (CARs)
People Leadership & Development
Lead coach and develop operations managers supervisors and technical leaders
Build a strong succession pipeline and depth of talent
Conduct performance reviews provide regular feedback and enforce policies consistently
Promote employee engagement ownership and accountability
Strategic Collaboration
Partner with Engineering on process improvements new product introduction and manufacturability
Work closely with Supply Chain on material flow scheduling and supplier performance
Collaborate with Commercial teams on capacity planning and growth opportunities
Communicate effectively with senior leadership on performance risks and opportunities
Measures of Success:
Zero injuries and sustained worldclass safety performance
Ontime delivery and schedule adherence
Improved yield throughput and asset utilization
Cost reduction and margin expansion
Strong audit compliance and ethical performance
Engaged capable and developed operations leadership team
Required Qualifications:
Bachelors degree in Engineering Operations or Business (MBA or MS preferred)
710 years of progressive manufacturing leadership experience
Demonstrated success leading complex manufacturing operations
Strong financial and operational acumen
Proven experience driving measurable improvement through Lean / CI methodologies
Preferred Experience:
Forging metals aerospace or defense manufacturing environments
PCC tools systems and performance culture
AS9100 NADCAP and customer audit environments
Leadership Attributes:
Decisive disciplined and executionfocused
Datadriven with strong problemsolving skills
High integrity and ownership mindset
Comfortable operating under pressure and competing priorities
Respected leader across all levels of the organization
Reporting Relationship:
Reports to: General Manager
Direct reports: Operations and Maintenance leaders
Relocation:
Relocation is authorized for this position.
Required Experience:
Director
Position Summary:The Director of Operations is responsible for leading and executing all aspects of manufacturing and operational performance at Carlton Forge Works. This role has full accountability for safety quality delivery productivity cost and employee engagement across forging and supporting ...
Position Summary:
The Director of Operations is responsible for leading and executing all aspects of manufacturing and operational performance at Carlton Forge Works. This role has full accountability for safety quality delivery productivity cost and employee engagement across forging and supporting operations.
The Director of Operations translates business and strategic objectives into executable operating plans and drives disciplined execution through strong leadership datadriven management and continuous improvement. Success in this role requires the ability to lead a complex capitalintensive manufacturing operation while developing people improving processes and ensuring compliance with aerospace defense and PCC standards.
Scope of Responsibility:
Forging operations and supporting manufacturing processes
Production scheduling and execution
Manufacturing support functions (maintenance tooling facilities)
Continuous improvement and operational excellence
Safety quality delivery cost and financial performance
Key Responsibilities:
Operational Leadership
Lead daily manufacturing operations to ensure achievement of Safety Quality Cost and Delivery objectives
Own and drive operational KPIs with disciplined review cadences and credible recovery plans when targets are missed
Ensure execution of the business plan across daily weekly monthly quarterly and annual horizons
Provide clear direction accountability and prioritization across the operations organization
Safety & Compliance
Serve as a visible role model and sponsor of safety with a zeroinjury mindset
Ensure compliance with EH&S OSHA environmental export control (ITAR/EAR) and PCC policies
Empower employees to identify and escalate safety risks without hesitation
Partner closely with EH&S to continuously improve safety performance and culture
Continuous Improvement
Champion Lean Manufacturing TOC Six Sigma and PCC toolbox methodologies
Lead and sponsor continuous improvement events focused on yield throughput flow cost and capacity
Drive improvements in asset utilization
Foster a mindset of relentless improvement across all levels of the organization
Quality & Customer Performance
Ensure robust process control and adherence to work instructions and procedures
Partner with Quality to maintain AS9100 and customer audit readiness
Drive zerodefect culture with strong root cause and corrective action discipline
Financial & Business Management
Own manufacturing cost structure and productivity improvement initiatives
Support budgeting forecasting and longrange planning
Ensure integrity of production and cost data (labor materials inventory variances)
Identify and justify capital investments; lead development of Capital Authorization Requests (CARs)
People Leadership & Development
Lead coach and develop operations managers supervisors and technical leaders
Build a strong succession pipeline and depth of talent
Conduct performance reviews provide regular feedback and enforce policies consistently
Promote employee engagement ownership and accountability
Strategic Collaboration
Partner with Engineering on process improvements new product introduction and manufacturability
Work closely with Supply Chain on material flow scheduling and supplier performance
Collaborate with Commercial teams on capacity planning and growth opportunities
Communicate effectively with senior leadership on performance risks and opportunities
Measures of Success:
Zero injuries and sustained worldclass safety performance
Ontime delivery and schedule adherence
Improved yield throughput and asset utilization
Cost reduction and margin expansion
Strong audit compliance and ethical performance
Engaged capable and developed operations leadership team
Required Qualifications:
Bachelors degree in Engineering Operations or Business (MBA or MS preferred)
710 years of progressive manufacturing leadership experience
Demonstrated success leading complex manufacturing operations
Strong financial and operational acumen
Proven experience driving measurable improvement through Lean / CI methodologies
Preferred Experience:
Forging metals aerospace or defense manufacturing environments
PCC tools systems and performance culture
AS9100 NADCAP and customer audit environments
Leadership Attributes:
Decisive disciplined and executionfocused
Datadriven with strong problemsolving skills
High integrity and ownership mindset
Comfortable operating under pressure and competing priorities
Respected leader across all levels of the organization
Reporting Relationship:
Reports to: General Manager
Direct reports: Operations and Maintenance leaders