Senior Avionics Test & Integration Engineer

Mach Industries

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profile Job Location:

Huntington Beach, CA - USA

profile Monthly Salary: $ 160 - 200
Posted on: 4 days ago
Vacancies: 1 Vacancy

Department:

Engineering

Job Summary

About Mach Industries

Founded in 2022 Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 220 employees we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing innovation at speed and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

The Role

As a Senior Test Integration Engineer you will own electrical interconnect systems across our UAV platforms. This is a highly hands-on role focused on designing building and validating harnesses that operate in demanding environments. Youll work across electrical mechanical and test teams to deliver reliable lightweight and production-ready harness solutions while also contributing to test infrastructure like fixtures and system test racks. This role requires speed autonomy and a strong bias toward execution.

Key Responsibilities

  • Harness Design & Ownership

    Own end-to-end design of UAV wiring harnesses: concept prototype production.

    Design for power high-speed signals RF and mixed-signal systems under tight size weight and power constraints.

    Rapidly iterate on harness layouts routing and packaging with mechanical and electrical teams.

    Select connectors shielding strategies wire types and protection schemes for harsh

    environments (vibration temperature EMI).

    Drive design decisions with a focus on reliability manufacturability and field serviceability.

  • Build Integration & Validation

    Build and prototype harnesses hands-on; not just design them.

    Lead bring-up and integration of harnesses into full vehicle systems.

    Define and execute validation: continuity insulation resistance shielding effectiveness and system-level functional checks.

    Identify and fix issues quickly during integration and flight test cycles.

  • Test Infrastructure

    Design and build harness test fixtures breakout boxes and system test racks.

    Enable fast debugging with smart access points instrumentation hooks and modular test setups.

    Partner with test engineering to improve coverage speed and repeatability of validation workflows.

  • Production & Scaling

    Work directly with technicians and vendors to transition harnesses from prototype to production.

    Define build processes QA checks and acceptance criteria.

    Troubleshoot production issues (opens/shorts intermittent faults connector failures shielding gaps).

    Continuously improve harness designs based on production and field feedback.

  • Failure Analysis & Debugging

    Own root-cause analysis of electrical interconnect failures in lab production and field.

    Use oscilloscopes DMMs hipot testers and other tools to diagnose complex issues.

    Drive corrective actions quickly and prevent recurrence.

  • Documentation

    Create and maintain harness drawings pinouts and build docs.

    Keep documentation lightweight accurate and usable by technicians.

    Maintain revision control without slowing down development speed.

Required Qualifications

  • 5 years of hands-on experience designing and building wiring harnesses or electrical interconnect systems

  • Deep understanding of connectors shielding grounding and cable design for real-world environments.

  • Strong ability to read and create schematics wiring diagrams and harness documentation.

  • Proven experience taking hardware from prototype through production.

  • Comfortable working with standard electrical test equipment (DMMs oscilloscopes continuity/hipot testers).

  • Demonstrated ability to move fast iterate quickly and solve problems with minimal direction

Preferred Qualifications

  • Experience with UAVs aerospace systems robotics or other high-performance hardware.

  • Familiarity with EMI/EMC best practices and high-reliability design.

  • Experience with harness CAD tools (SolidWorks Electrical CATIA Zuken Altium etc.).

  • Background in designing or supporting test fixtures breakout systems or test racks.

  • Hands-on experience working with contract manufacturers or in-house production teams

Disclosures

This position may require access to information protected under U.S. export control laws and regulations including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

The salary range for this role is an estimate based on a wide range of compensation factors inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience education and training critical skills and business considerations. Highly competitive equity grants are included in most offers and are considered part of Machs total compensation package. Mach offers benefits such as health insurance retirement plans and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race color creed religion sex gender identity sexual orientation national origin disability uniform service Veteran status age or any other protected characteristic per federal state or local law including those with a criminal history in a manner consistent with the requirements of applicable state and local laws. If youd like to defend the American way of life please reach out!


Required Experience:

Senior IC

About Mach IndustriesFounded in 2022 Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable decentralized defense systems that enhance the strategic capabi...
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Mach Industries is building faster, smarter defense infrastructure for the modern era.

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