Staff Engineer of Manufacturing Quality
Sheboygan, WI - USA
Job Summary
Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring with more than 100 years as the global leader in energy resilience delivering solutions critical to sustain and improve life.
Our teams have the opportunity to provide a critical resource energy that ensures safety security and independence for people around the world. Our team members are focused on pushing boundaries continuing to innovate in an ever-changing landscape and keeping up with the pace required to create solutions for todays world demands.
Our product range includes engines generators power conversion UPS systems EV components and electrification solutions microgrid controls and management and clean energy solutions that serve a broad spectrum of OEM residential industrial and commercial customers. At Rehlko you have the freedom to identify create and deliver solutions large and small that help people and communities thrive in the moments that matter.
At Rehlko our team members are the essential energy that powers our organizations success. We are committed to fostering a safe and sustainable work environment where safety is everyones responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication proactively reporting hazards following protocols and suggesting improvements. Join us in creating an energy resilient world for a better future!
What We Offer
At Rehlko our Total Rewards programs are designed to accelerate growth energize performance and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood recognize results enable career mobility and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:
Competitive compensation and benefits
Work-life flexibility
Recognition and rewards
Development and career opportunities
A safe and inclusive workplace
Why You Will Love this Job
The Staff Engineer of Manufacturing Quality will lead and elevate our incoming material quality processes. This is a critical leadership role responsible for ensuring that all incoming components meet the highest standards of quality reliability and compliance. This role will also be responsible for building the incoming inspection process for the Mosel plant.
In this Staff Engineer of Manufacturing Quality position you will oversee inspection operations across multiple shifts own the Material Review Board (MRB) process and drive continuous improvement initiatives that enhance supplier quality and internal efficiency. Youll play a key role in strengthening inspection systems developing team capability and partnering cross-functionally to deliver best-in-class quality outcomes.
This opportunity is ideal for a quality engineering leader who thrives in a hands-on environment enjoys building robust systems and is passionate about driving measurable improvements.
Work mode: onsite Monday-Friday
Location: MOSEL--N7650 County Rd LS Sheboygan WI 53083
Key Responsibilities
Leadership & Team Development
Lead daily operations of 1st and 2nd shift inspection teams ensuring effective staffing training and performance management
Provide technical leadership and mentorship to inspectors strengthening capabilities in metrology gaging and inspection techniques
Oversee rework activities ensuring safe compliant and efficient execution
Incoming Inspection Excellence
Own and continuously improve incoming inspection processes including workflows standards and data collection methods
Implement advanced inspection and measurement methodologies using MSA statistical analysis and appropriate gaging systems
Evaluate and select inspection tools and technologies while ensuring calibration and gage R&R compliance
Support inspection readiness for new product introductions supplier launches and engineering changes
Nonconformance & MRB Leadership
Own the Material Review Board (MRB) process for nonconforming incoming materials ensuring timely disposition and accurate inventory control
Lead containment root cause analysis and corrective action efforts for supplier-related quality issues
Coordinate rework processes including routing verification and closure of nonconforming material
Quality Systems & Continuous Improvement
Drive improvements to inspection processes to reduce variation and improve first-pass yield
Apply Lean Six Sigma SPC and MSA tools to enhance quality performance and operational efficiency
Partner with Supplier Quality to provide actionable data trends and insights to improve supplier performance
Lead or support Kaizen events focused on defect prevention and process optimization
Collaborate with cross-functional teams to define and maintain critical-to-quality (CTQ) requirements
Cross-Functional Collaboration
Work closely with Engineering Supply Chain and Operations to resolve quality issues and improve product outcomes
Provide feedback on design for manufacturability and inspection
Support internal and external audits related to incoming quality and supplier controls
Requirements:
Bachelors degree in engineering (Mechanical Industrial Manufacturing or related field preferred)
7 years of experience in quality engineering or incoming inspection within a manufacturing environment
Minimum of 2 years of demonstrated leadership experience managing technicians and inspectors
Union experience preferred
Strong expertise in MSA SAP metrology systems and inspection equipment
Proven experience applying Lean and Six Sigma methodologies (Green Belt or higher preferred)
Prior experience building incoming inspection process preferred
Strong analytical problem-solving and communication skills
Work mode: onsite Monday-Friday
Location: MOSEL--N7650 County Rd LS Sheboygan WI 53083
About Us
Rehlkoproudly offers a rich history steeped in creativity and commitment to our associates and communities along with competitive benefits and PurposeCreating an energy resilient world for a better futureand Values: Curiosity Trust Pace and Excellence are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at addition to the investment in your development Rehlko offers a benefits package including a competitive salary health vision dental 401(k) with Rehlkomatching and more!
Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities including but not limited to hiring job assignment compensation promotion benefits training discipline and termination without regard to race creed color ethnicity religion sex pregnancy childbirth or related medical conditions genetic information age national origin citizenship ancestry caste mental or physical disability marital or familial status sexual orientation gender identity or expression genetic information political belief or affiliation union membership status military status veteran status or any other characteristic protected by national state local or other applicable laws.
Americans with Disabilities Act (ADA)
It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national state local or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms privileges or conditions of employment because of a persons physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment please contact Rehlko is an equal opportunity/affirmative action employer.
Our Values
Curiosity Seek learn share
Trust Go farther together
Pace Focus to go faster
Excellence Find the win every day
Required Experience:
Staff IC