Sr. Occupant Safety Engineer

Position Overview

eShocan is seeking an experienced and highly motivated Sr. Occupant Safety Engineer to support the development and validation of occupant protection systems through advanced CAE simulations. This role focuses on virtual analysis system integration and performance optimization of restraint and interior safety components across various impact scenarios.

• Develop and maintain occupant safety CAE models using LS-DYNA for frontal and side impact scenarios
• Perform system-level analysis to evaluate occupant injury metrics across multiple crash configurations
• Optimize performance of restraint and interior components including:
  • Airbags (frontal and side)
  • Seat belts
  • Seats (1st and 2nd row)
  • Steering column
  • Instrument panel and interior trim components
• Collaborate with Design Release Engineers (DREs) and suppliers to ensure accurate CAE model correlation and integration
• Ensure CAE models are updated with latest CAD data and aligned with physical test assumptions
• Work cross-functionally with:
  • Safety structures teams (BIW performance alignment)
  • Interior and chassis teams for system-level optimization
  • Testing teams to align CAE models with physical validation results
• Support occupant safety attribute delivery across all program phases through Start of Production (SOP)
• Participate in test lab activities as required to validate CAE assumptions

• Bachelors degree in Mechanical Engineering Automotive Engineering Biomechanics or related field
• 8 10 years of experience in occupant safety / crash CAE
• Strong expertise in LS-DYNA and associated pre/post-processing tools such as:
  • ANSA / META
  • HyperWorks
  • LS-PrePost
  • Primer
• Experience with Humanetics CAE dummy models
• Deep understanding of North American safety standards and protocols including:
  • FMVSS 208 / 214
  • US-NCAP
  • IIHS
• Strong knowledge of occupant safety system design and tuning including:
  • Airbag systems (frontal and side)
  • Seatbelt systems
  • Seating systems and integration
  • Steering column behavior
  • Interior energy absorption components

• Experience in full vehicle crash simulation and system-level optimization
• Exposure to correlation between CAE and physical testing
• Strong cross-functional collaboration skills in automotive product development

• Medical Dental and Vision Insurance (effective from day one)
• Paid Time Off (PTO) with immediate accrual
• Paid Holidays (as per client schedule)
• 401(k) with employer match
• Flexible Spending Account (FSA) participation
• Bi-weekly payroll with direct deposit
• Employee referral bonus program
• Work visa sponsorship support (as applicable)
• Green Card sponsorship assistance (based on eligibility and tenure)