Lead Machining Process Engineer

Ford Motor

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profile Job Location:

Chennai - India

profile Monthly Salary: Not Disclosed
Posted on: Yesterday
Vacancies: 1 Vacancy

Department:

Manufacturing

Job Summary

Description

Lead Machining Process Engineer is responsible for the end-to-end design development and validation of Block Head Crankshaft for high-performance or high-volume engine programs. Lead the technical direction for the Block Head Crankshaft subsystem ensuring it meets all requirements for durability NVH (Noise Vibration and Harshness) weight and cost. He will act as the bridge between the design team manufacturing plants and external suppliers.



Responsibilities

1. Responsible for procurement design runoff delivery and launch of new/re-tooled equipment to support New Programs.
2. Deploy standard engineering methods in the development and delivery of Block Head Crankshaft machining processes and systems.
3. Request and ensure on time delivery of all (Original Equipment Manufacturer) OEM documentation Liaise with New Model Launch on program delivery.
4. Ensure weekly New Model program safety walks are conducted from the beginning of facility activities thru the commissioning of all new model process and process support equipment. (Safety walks can be led by the Delivery Program Leader or a site-based delegate).
5. Lead the quality processes (Reconciliation Matrix/Control Plan SCCAF Process Failure Mode & Effect Analysis (PFMEA) Error Proofing).
6. Lead cross functional team encompassing; Collaboration & Innovation Digital Engineering & Layout Simulation & Process Optimisation Quality & Business Processes and Industrial Engineering
7. Lead the FMA process for new crankshaft line programs.
and maintain Bill of Process elements for all machining methods and equipment specifications.
and deliver ESWP enquiry specification/bid packages SPA recaps and issue Purchase Requisitions for process related equipment.
Investment Efficiency process with PD & OEMs.
11. Lead site-based engineers throughout the delivery of equipment to production readiness.
the smooth transitions between Manufacturing and Operations
with cross-functional teams including design quality production and maintenance to facilitate seamless operations and drive process improvements.
and select appropriate tools technologies and equipment for machining operations including CNC machining centers precision cutting tools and gaging systems.
the team on new processes and equipment as required.
Lean Manufacturing and Six Sigma methodologies to identify and eliminate waste improve efficiency and reduce costs within machining processes.
day-to-day production by maintaining manufacturing processes and providing technical guidance and solutions to production and maintenance teams.



Qualifications

1. Bachelors degree in mechanical manufacturing ( Ideally involving in Block Head Crankshaft machining proces )
2. Proficiency in interpreting engineering drawings and Geometric Dimensioning and Tolerancing (GD&T).
3. Proven experience (10 years) in Block Head Crankshaft machining line.
4. Strong problem-solving communication collaboration and project management skills are essential for working in cross-functional teams and driving continuous improvement initiatives.
4. Excellent communication and interpersonal skills to collaborate with cross-functional teams and external partners.
5. Leadership experience including managing a team and guiding their professional development.
6. Creative thinking and problem-solving skills to develop innovative marketing campaigns and solutions.
7. Strong attention to detail and project management skills to oversee multiple campaigns simultaneously.




Required Experience:

IC

DescriptionLead Machining Process Engineer is responsible for the end-to-end design development and validation of Block Head Crankshaft for high-performance or high-volume engine programs. Lead the technical direction for the Block Head Crankshaft subsystem ensuring it meets all requirements for dur...
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