Controls Engineering Leader
Marion, IA - USA
Job Summary
Job Description
The Role
The Controls Engineering People Leader is responsible for leading a team of controls/automation engineers and technicians supporting highvolume manufacturing operations. You will own the strategy execution and continuous improvement of plant control systems (PLCs HMIs industrial networks drives safety circuits data collection systems) to enable safe reliable and efficient production.
This is a handson leadership role balancing daytoday production support with longterm upgrades standardization and technical talent development while reinforcing a strong safety culture.
What Youll Do (Key Responsibilities)
People Leadership & Safety
Lead coach and develop a team of controls engineers and/or technicians including performance management mentoring training and succession planning.
Set clear priorities manage workload and remove roadblocks so the team can meet safety quality delivery and cost objectives.
Implement and maintain key safety processes and programs including gRisk Management of Change (MOC) and other plant safety requirements.
Promote a strong safety culture and ensure all controls work meets applicable safety cybersecurity and regulatory standards.
Controls Strategy Standards & Governance
Own and maintain plant controls standards (PLCs HMIs safety controls networks robots/cobots drives field devices) and ensure alignment to GM/global specifications.
Ensure all changes to control systems follow MOC and are properly documented (backups drawings network layouts bills of material change logs).
Stay current on new controls technologies (PLC HMI networks robotics/cobots vision diagnostics) and guide the adoption of best common systems and methods.
Operations Support & Continuous Improvement
Provide technical direction for troubleshooting controls automation and networking issues to support OEE throughput and scrap reduction targets.
Support and improve preventive and predictive maintenance strategies for controls and automation equipment.
Use structured problem solving and root cause analysis to reduce downtime and improve equipment reliability errorproofing process capability and data visibility.
Project & Vendor Management
Plan and execute controlsrelated projects (new equipment refurbishments line moves upgrades obsolescence mitigation and integration of emerging technologies such as AI/cobots and advanced diagnostics).
Provide direction to project teams across multiple organizations and levels; coordinate closely with product engineering plant engineering maintenance and other manufacturing engineers.
Manage controlsrelated vendors and contractors including scope definition proposal review safety expectations and ensuring safe compliant execution.
Lead departmental initiatives related to controls hardware software licenses and support contracts.
CrossFunctional Collaboration
Partner with operations maintenance engineering and leadership to prioritize work align on scope and deliver robust solutions that support Safety Quality Delivery and Cost.
Maintain effective working relationships with plant leadership central engineering OEMs and other crossfunctional GM organizations.
Your Skills and Abilities (Required Qualifications)
Bachelors degree in Electrical Engineering Controls/Automation Engineering Mechatronics Computer Engineering or related technical field; or equivalent relevant experience.
5 years of controls/automation engineering experience in a manufacturing environment (stamping assembly machining body shop paint or similar heavy industrial preferred).
Demonstrated people leadership experience (direct supervision team lead or project leadership of technical staff).
Strong handson experience with PLC and HMI platforms (e.g. AllenBradley/Rockwell Siemens or equivalent).
Experience with industrial networks (e.g. EtherNet/IP Profinet DeviceNet ControlNet Profibus) and network troubleshooting.
Working knowledge of machine safety (safety PLCs interlocks light curtains safety relays risk assessment safe stop lockout/tagout concepts).
Proven track record applying structured problem solving and root cause analysis to reduce downtime and improve reliability.
Strong communication collaboration and stakeholder management skills across operations maintenance engineering and leadership.
Demonstrated ability to prioritize and manage multiple projects in a fastpaced productioncritical environment.
Willingness to provide offshift and weekend support as needed for major downtime events launches and critical projects.
What Will Give You a Competitive Edge (Preferred Qualifications)
Deep technical knowledge in controls or automation engineering disciplines in highvolume manufacturing.
Experience in automotive or highvolume metal/assembly manufacturing.
Experience with robotics/cobots (programming integration safety zoning and commissioning).
Experience leading capital projects from concept through commissioning and handover.
Demonstrated success developing and mentoring engineers/technicians and building highperformance technical teams.
Strong interpersonal skills and communication methods that build effective partnerships and alignment with business leaders and crossfunctional teams.
About GM
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Required Experience:
IC
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