Senior Critical Utilities & Controls Engineer (GMP Environment)
Wilson, NC - USA
Job Summary
Allegiance Industries is a facilities services and full-service electrical contractor serving the commercial industrial and retail markets in the southeast United States.
The Senior Critical Utilities & Controls Engineeris responsible forthe technical oversight reliability and lifecycle management of site critical utilities and control systems within a GMP-regulated environment. This role serves asa lead rolefor building automation systems (BAS/BMS) PLC/HMI platforms and central utilities including boilers chillers HVAC and associated infrastructure.
The position drives system performance compliance and continuous improvement initiatives while ensuring alignment with GMP GDP and GLP standards. This role partners closely with Facilities Quality Validation and Engineering teams and provides technical leadership and direction to site technicians and vendors.
Reporting to the Technical Manager this individual plays a key role in ensuring audit readiness system reliability and long-term asset strategy.
Key Responsibilities
Technical Leadership & System Ownership
Serve asa leadfor critical utilities systems including boilers chillers HVAC compressed air and water systems (e.g. WFI clean steam where applicable)
Own and support BAS/BMS and PLC/HMI control systems ensuring system integrity performance and cybersecurity awareness
Provide technical direction and mentorship to facilities technicians and third-party vendors
Lead troubleshooting of complex system issues and drive resolution to minimize operational impact
Support system design reviews upgrades and capital projects
Reliability Engineering & Maintenance Strategy
Develop andoptimizepreventative and predictive maintenance strategies for critical systems
Analyze system performance trends and failures to drive reliability improvements
Lead root cause analysis (RCA) and implement corrective and preventive actions (CAPA)
Ensure critical spares strategy and asset lifecycle planning are in place
Drive uptime efficiency and energy optimization initiatives
EAM / CMMS Governance
Oversee execution and quality of maintenance activities within the EAM/CMMS system (e.g. SAP)
Ensure accuracy of asset hierarchy job plans and maintenance records
Review and approve work orders ensuring completeness and compliance with data integrity standards (ALCOA)
Support planning and scheduling activities in coordination with maintenance teams
GMP Compliance / Validation / Documentation
Ensure all systems and activitiescomply withGMP GDP and GLP standards
Support and lead change control deviation investigations and CAPA execution
Partner with Validation tomaintainsystems in a validated state including support for IQ/OQ/PQ activities
Maintain audit-ready documentation and support internal/external regulatory inspections
Ensure adherence to all controlled procedures and documentation practices
Project & Continuous Improvement
Support capital projects involving utilities and control systems from design through commissioning
Identifyand implement process improvements to enhance system reliability and compliance
Drive standardization of maintenance practices and documentation
Support digitalization and smart facilities initiatives (e.g. data analytics remote monitoring)
Cross-Functional Collaboration
Interface with Quality Manufacturing Validation and Engineering teams to ensure alignment on system performance and compliance
Act as the technical liaison for audits inspections and client interactions
Support training and development of site personnel on systems procedures and GMP expectations
Qualifications
510 years of experience in a GMP-regulated environment (pharma biotech or life sciences)
Strong hands-on experience with critical utilities systems (boilers chillers HVAC etc.)
Experience with BAS/BMS platforms and PLC/HMI troubleshooting
Proven experience with EAM/CMMS systems (Maximo SAP or similar)
Strong understanding of GMP documentation practices and data integrity (ALCOA principles)
Demonstrated experience leading troubleshooting and reliability initiatives
Preferred Qualifications
Bachelors degree in Engineering(Mechanical Electrical Controls or related field)
Experience with validated systems and change control processes
Familiarity with regulatory inspections (FDA EMA etc.)
Experience in project engineering or capital project support
Knowledge of cybersecurity considerations for control systems
Core Competencies
Advanced troubleshooting and analytical thinking
Technical leadership and mentorship
Strong understanding of GMP compliance and audit readiness
High attention to detail and documentation excellence
Ability to influence cross-functional teams
Strategic thinking with hands-on execution capability
Work Environment
GMP-controlled / cleanroom and utility plant environments
Requires adherence to gowning PPE and safety protocols
Combination of field-based and office-based work
Key Performance Indicators (KPIs)
Critical utilities uptime and system reliability
PM/PdMprogram effectiveness and completion rates
Deviation reduction and RCA effectiveness
CMMS data integrity and work order quality
Audit findings related to facilities/utilities
Response and resolution time for critical system issues
Energy efficiency and system optimization metrics
Required Experience:
Senior IC