Reactor Core Components & Fabrication Engineer

COMPANY OVERVIEW

XCEL Engineering Inc. is an award-winning small business that provides trusted information technology engineering consulting and project management solutions and services to federal agencies and organizations. Originally founded in 1971 by professional engineers at the University of Tennessee XCEL was acquired in 2003 by U.S. Army and Navy veterans and in 2023 became a MartinFed company.

XCEL Engineering is a part of IT Lab Partners (ITLP) which was created to support a leading research facility in the East Tennessee region in recruiting the best and the brightest technical talent. Considering joining our impressive team today!

JOB OVERVIEW

XCEL Engineering is seeking a qualified applicant for a highly skilled Reactor Core Components & Fabrication Engineer.

ESSENTIAL FUNCTIONS

ORNL is currently preparing for two exciting major replacement projects the reactor pressure vessel and the beryllium reflector to sustain and enhance HFIRs operation performance. Both projects require engineering design and analysis support to complement the integrated project team to deliver the design milestones on schedule and within scope. This role will primarily focus on supporting the design and development of the reactors internal core components and the core alignment plan for the PVR Project. Following this phase the position will involve substantial responsibilities in planning procurement and fabrication of critical reactor core components. This project is currently in the early stages of Critical Decision-1 (CD-1) as defined by DOE Order 413.3B. It is expected that the individual will collaborate closely with system engineers designers and multidisciplinary teams within RRD. This position will be assigned to the HFIR Upgrades Project Office and interacts with personnel at all levels within HFIR.

• Conduct calculations and analyses to support design specifications and requirements.
  
• Ensure compliance with relevant codes and standards including ASTM ASME AWS GD&T QS9000 and ISO14001.
  
• Assist in developing the reactor core component replacement and the core alignment plan.
  
• Prepare material specifications and provide technical support for material procurement.
  
• Oversee and manages the procurement and fabrication of critical reactor vessel components
  
• Ensure that fabrication packages meet the requirements of the RRD Fabrication Control SEP-0240
  
• Ensure documentation and engineering drawings of fabrication components are completed and placed under RRD Configuration Management SEP-0100.
  
• Provide design support and drawing review to enhance component manufacturability.
  
• Prepare and review design specifications to define and determine acceptance criteria for component fabrications
  
• Work with vendors and appropriate personnel to develop testing and inspection plans.
  
• In conjunction with QA personnel visit vendors to witness testing and perform in-process inspections
  
• In conjunction with QA and system engineers ensure that nonconformance and deviations are documented and resolved.

BASIC QUALIFICATIONS

• US Citizen with the ability to obtain a security clearance.
• Bachelors degree in an engineering discipline with at least 10 years experience with a focus on manufacturing materials science or a related field.
• Excellent understanding of machining and fabrication practices including welding inspection techniques and a strong understanding of the design engineering of complex components.
• Hands-on experience with CNC lathes precision OD grinding forging presses heat treatment furnaces automated arc welding machines and calibrated key heat treatment equipment.
• Experience with relevant codes and standards such as ASTM ASME GD&T tolerance (ASME Y14.5) QS9000 ISO14001 and others.
• Experience working with QC Inspection Labs and a fundamental understanding of basic measurement techniques.
• Experience with supplier management including the selection and oversight of fabrication and manufacturing vendors for large-scale high-complexity components.
  
• Knowledge of 3D modeling software (e.g. SolidWorks or similar tools) and familiarity with creating or reviewing fabrication drawings.
  
• Strong understanding of Configuration Management and Fabrication Control processes.
  
• Strong oral and written communication skills to effectively communicate technical requirements issues and progress with both internal and external stakeholders.

OTHER DUTIES

This job description is not designed to cover or contain a comprehensive listing of activities duties or responsibilities that are required of the employee for this job. Duties responsibilities and activities may change at any time with or without notice.

Xcel Engineering is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regards to race color religion religious creed gender sexual orientation gender identity gender expression transgender pregnancy marital status national origin ancestry citizenship status age disability protected Veteran Status genetics or any other characteristics protected by applicable federal state or local law.

If you are a qualified individual with a disability or disabled veteran you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access Xcel Engineerings current openings as a result of your disability. You can request reasonable accommodations by calling 855.212.1810. Thank you for your interest in Xcel Engineering.

All positions at Xcel Engineering Inc. are contingent upon passing both a background check and drug screening prior to a start date and are subject to random drug screenings during the employment addition Xcel Engineering is an E-Verify employer.

Required Experience:

IC