Process Engineer

Nua Manufacturing

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profile Job Location:

Carlow - Ireland

profile Monthly Salary: Not Disclosed
Posted on: 14 hours ago
Vacancies: 1 Vacancy

Job Summary

Description

We are seeking a Process Engineer to support the optimisation standardisation and automation of our endtoend manufacturing processes. Although we operate within a construction manufacturing environment we strongly value experience from FMCG packaging food & beverage or high-volume manufacturing where process discipline HACCP principles and robust SOP/PPS practices drive efficiency and quality.

This role is ideal for someone who enjoys building processes from the ground up improving existing flows and implementing practical automation solutions that enhance safety quality and throughput. There will be travel to the UK to help translate the licensed UK process into an efficient repeatable safe and quality-controlled Irish manufacturing operation.

Key Responsibilities

Process Engineering & Optimisation

  • Analyse new & current manufacturing workflows and map detailed process flows using Lean Six Sigma or similar methodologies.
  • Lead and support value stream mapping cycle-time studies and bottleneck analysis.
  • Implement improvements targeting reduced waste improved takt time and higher process reliability.
  • Support capacity modelling and process layout changes as the facility scales.

Automation & Technology Integration

  • Identify opportunities for automation (mechanical electrical controls data systems) across production lines and support areas.
  • Work with equipment suppliers integrators and internal stakeholders to implement automated solutions.
  • Develop functional specifications (URS/FRS) validation plans and commissioning documentation.
  • Support PLC sensor SCADA or MES-related continuous improvement (experience not essential but strongly beneficial).

Quality Standards & Compliance

  • Develop and maintain SOPs PPS and HACCP-aligned processes for manufacturing operations.
  • Conduct Root Cause Analysis (RCA) and implement Corrective and Preventive Actions (CAPA).
  • Ensure processes comply with internal QMS as well as external regulatory or industry standards.
  • Support risk assessments (FMEA process hazard analysis) and drive error-proofing (poka-yoke) principles.

Cross-functional Collaboration

  • Partner with production maintenance quality EHS and project teams on improvement activities.
  • Train and upskill operators and supervisors on new systems technologies and operational standards.
  • Support the introduction of new equipment products and processes throughout their lifecycle.


Requirements
  • Background in Engineering ideally Mechanical Manufacturing Industrial Automation or Process Engineering.
  • Significant experience in a manufacturing environment (FMCG food production pharma packaging or similar).
  • Strong knowledge of process flows SOP development HACCP principles and structured RCA.
  • Proven track record of delivering measurable performance improvements.
  • Demonstrated experience with Lean tools: 5S Kaizen DMAIC VSM standard work etc.
  • Experience in construction-prefab manufacturing or related heavy manufacturing.
  • Exposure to PLCs robotics automated handling equipment machine data systems.
  • Certification (Lean Green Belt Six Sigma Food Safety/HACCP PMP) considered an advantage.
  • Familiarity with digital transformation tools (MES/OEE platforms Power BI IoT sensors).

Key Competencies

  • Strong analytical and problem-solving abilities.
  • Excellent communicator with the ability to influence frontline and leadership teams.
  • Passion for continuous improvement with a hands-on approach.
  • High attention to detail with strong documentation skills.
  • Able to manage multiple projects simultaneously in a fast-moving environment.


Benefits
  • Competitive salary
  • Excellent onsite facilities
  • Free parking onsite
  • L&D programmes for career development

NUA Manufacturing is an equal opportunities employer and welcomes applications from suitably qualified candidates from all sections of the community. If you require reasonable accommodation in completing this application interviewing or otherwise participating in the recruitment process please notify the Talent Acquisition team by contacting

#IJ#indeed


Required Experience:

IC

DescriptionWe are seeking a Process Engineer to support the optimisation standardisation and automation of our endtoend manufacturing processes. Although we operate within a construction manufacturing environment we strongly value experience from FMCG packaging food & beverage or high-volume manufac...
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Key Skills

  • Lean Manufacturing
  • Six Sigma
  • Distributed Control Systems
  • Continuous Improvement
  • Process Improvement
  • Minitab
  • Root cause Analysis
  • Process Engineering
  • cGMP
  • Kaizen
  • Programmable Logic Controllers
  • Manufacturing

About Company

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Nua Manufacturing is leading the innovation revolution in modern methods of construction for Ireland’s homes of tomorrow. We are changing the game, bringing ground-breaking technologies to our industry to supply more homes of a higher standard to meet demand. Our people, our expertise ... View more

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