Engineer Maintenance Electrical

Kanchipuram - India

Monthly Salary: Not Disclosed

Posted on: 6 hours ago

Vacancies: 1 Vacancy

Job Summary

Job Description: Senior Engineer - Maintenance (Electrical)

Entity: Nemak Aluminium Casting

Reporting to: Head of Maintenance / Plant Manager

Experience: 10 15 Years

Website : 1. High-Pressure Die Casting (HPDC) Expert Operations

Machine Uptime: Responsible for maintaining an Equipment Availability (EA) of >97% for HPDC machines ranging from 1000T to 3500T.

Peripheral Integration: Maintenance of automatic ladles high-speed sprayers and robotic extractors.

Thermal Control: Expert troubleshooting of Die Temperature Controllers (DTCs) electric holding furnaces and Immersion heater systems.

2. Advanced Automation & PLC (Siemens/ABB)

Control Systems: Hands-on experience with Siemens S7-1500/TIA Portal and ABB Control Builder. You must be able to perform hardware configuration and logic modifications.
HMI/SCADA: Designing and troubleshooting HMI screens (WinCC/PanelView) to improve operator diagnostics.
Networking: Diagnosing faults in industrial networks: PROFINET PROFIBUS and EtherNet/IP.
Motion Control: Calibrating and tuning Servo Drives for precise Shot injection control and robotic arm positioning.

3. Strategic Maintenance Management

KPI Driven: Direct accountability for MTBF (Mean Time Between Failure) and MTTR (Mean Time To Repair).
Predictive Tools: Implementing CBM (Condition Based Maintenance) using thermal imaging for panels and vibration analysis for motor bearings.
Spare Parts Optimization: Management of a Critical Spares list for imported electronic components to ensure zero production loss due to lead times.
TPM Implementation: Leading the Planned Maintenance (PM) pillar as part of the Total Productive Maintenance (TPM) journey.

4. Safety & Utilities

Substation & Power: Management of LT/HT panels transformers and APFC (Automatic Power Factor Correction) panels to maintain a power factor of 0.99.
Compliance: Ensuring all activities follow IATF 16949 standards and conducting regular internal safety audits for electrical earthing and LOTO.

Job Description: Senior Engineer - Maintenance (Electrical) Entity: Nemak Aluminium Casting Reporting to: Head of Maintenance / Plant Manager Experience: 10 15 Years Website : 1. High-Pressure Die Casting (HPDC) Expert Operations Machine Uptime: Responsible for maintaining an Equipment...