Automation Engineer IV

Responsible for the design implementation integration and maintain vision and track-and-trace systems across manufacturing operations. Responsible for moderate to complex configuration and programming of Operation Technology (OT) Systems as per AbbVie change management procedures for  the manufacturing process utilities and Facilities Control Systems. This role is responsible for leading small to medium-sized automation projects to assure project is implemented as per project schedule. This role provides technical support and system troubleshooting for systems andor areas assigned to this position. Responsible for the administration and maintenance of assigned OT systems as per applicable departmental procedures.

Responsibilities:

• Develops moderate to complex control configuration or programming in accordance with design documents to meet functional requirements.
• Acts as a Subject Matter Expert (SME) for Automation Applications leading the design and deployment of automated visual systems aggregation and other track and trace systems on packaging and manufacturing lines.
• Integrates vision inspection technologies (cameras lighting optics) with track and trace hardware (printers scanners) to form a cohesive quality and identification system.
• Ensures seamless data flow and integration from vision and track-and-trace systems to control systems (PLCs printers scanners) and enterprise-level software (ERP or MES).
• Leads the development and execution of OT Systems lifecycle deliverables including validation activities and associated documentation like System Functional and Design Specifications.
• Evaluates and implements new tools for OT Systems administration and maintenance such as operating system (OS) and antivirus updates user account management and critical data backup.
• Establishes project management techniques to monitor report on and control automation projects according to size and criticality (small to medium projects). Supports capital projects when automation expertise is required.
• Coordinates and develops schedules with supply chain and operations to perform or support maintenance and other system changes during off-peak hours which may require overtime overnight or weekend work. Conforms to EHS management system requirements and compliance obligations promotes continuous improvement and considers EHS aspects during the design and change process.
• Provides training for OT Systems Users and Engineers in new automation technologies and process control applications.
• Diagnoses and troubleshoots OT System hardware software and networking issues replace defective components as needed. Responsible for implementing and validating OT systems upgrades and data migrations for DCS PLCs SCADA and Data Historian systems. Conform to EHS management system requirements and compliance obligations promote continuous improvement and consider EHS aspects during the design and change process. Complies with all EHS procedures and policies including incident reporting.

Qualifications :

• Bachelors degree in computer science Engineering or related discipline with a minimum of 8 years of relevant experience required. Masters degree in computer science Engineering or related discipline with a minimum of 6 years of relevant experience required.

• Working experience with SCADA and PLCs (such as Allen-Bradley and Inductive Automation) programming in ladder logic and instructional texts. HMI graphics development and management would be a plus.

• Experience with commissioning and qualification activities including computerized systems validation. Experience administering and/or configuring a data historian system such as OSIsoft PI is a plus.

• Direct experience with common machine vision platforms (e.g. Cognex Keyence Omron etc).  Solid understanding imaging principles including lighting optics and camera technology.

• Hands-on experience with serialization and aggregation systems. Knowledge of various marking technologies including 1D/2D barcodes QR codes and RFID.  

• Solid understanding of pharmaceutical and biotechnology manufacturing processes including operational best practices and regulatory expectations.

Additional Information :

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law: 

• The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of this posting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location and we may ultimately pay more or less than the posted range. This range may be modified in the future.

• We offer a comprehensive package of benefits including paid time off (vacation holidays sick) medical/dental/vision insurance and 401(k) to eligible employees.

• This job is eligible to participate in our short-term incentive programs. 

Note: No amount of pay is considered to be wages or compensation until such amount is earned vested and determinable. The amount and availability of any bonus commission incentive benefits or any other form of compensation and benefits that are allocable to a particular employee remains in the Companys sole and absolute discretion unless and until paid and may be modified at the Companys sole and absolute discretion consistent with applicable law. 

AbbVie is an equal opportunity employer and is committed to operating with integrity driving innovation transforming lives and serving our community. Equal Opportunity Employer/Veterans/Disabled. 

US & Puerto Rico only - to learn more visit  & Puerto Rico applicants seeking a reasonable accommodation click here to learn more:

Work :

No

Employment Type :

Full-time