Senior Controls Engineer
Full-Time
Muncie IN area
Seeking a Senior Controls Engineer to help drive the development improvement and support of control systems across high-volume automotive manufacturing operations. This role is both strategic and hands-on combining team leadership project execution and advanced controls design.
What you will be doing as a Senior Controls Engineer:
- Plan and execute technical projects for new and existing products while maintaining customer timelines and engineering relationships.
- Design develop and improve manufacturing control systems including CNC PLC robotics automation SCADA data collection and test systems.
- Troubleshoot production equipment to minimize downtime and ensure continuity of operations.
- Develop electrical and control specifications for automated systems test stands assembly equipment and robotics.
- Program PLCs CNC controls HMIs robotics and related systems (Allen-Bradley Siemens GE/Fanuc etc.).
- Partner with cross-functional teams to source install commission and optimize manufacturing systems.
- Create investment plans for new equipment and future production processes; support cost estimates and capital planning.
- Apply structured problem-solving (8-step DOE error-proofing) to drive quality and process improvements.
- Ensure compliance with IATF 16949 / ISO standards.
- Support production across shifts when needed.
What you will need as a Senior Controls Engineer:
- Bachelors degree in Engineering or related field (or equivalent experience).
- 5years of controls or automation experience preferably in Tier 1/Tier 2 automotive; leadership experience strongly preferred.
- Strong communication and leadership skills with the ability to present to leadership customers and suppliers.
- Proven project management capabilityscheduling tracking reporting and stakeholder coordination.
- Expertise in controls system design from concept through installation for high-volume manufacturing.
- Hands-on experience with:
o Siemens PLC (Step7 TIA Portal)
o Allen-Bradley PLC (RSLogix500 Studio5000 FactoryTalk)
o GE Fanuc CNC
o Industrial networks (EthernetIP Profinet Profibus)
o VFDs servos pneumatics
o Fanuc robotics (programming/controls)
Send resume to Desmond Nugent
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